Installation
9.
Ensure the bolt with the aluminium washer is
correctly located then tighten the cover bolts to
1. Fit the sprag's washer to the crankshaft.
9
Nm.
2.
Assemble the needle roller bearing and sprag
gear to the sprag clutch.
3. Locate the sprag clutch assembly to the
crankshaft.
Note:
*
The sprag clutch will only fit with the
crankshaft when the master splines on
both components are aligned.
1.
Sprag clutch
.
2. Crankshaft end
4.
Prevent the sprag from turning using tool
7-3880017 then fit and tighten a new sprag fixing
-
and washer to
54
M
5.
Lubricate the idler gear shaft.
6.
Fit the small idler gear, shaft and wave-washer
(washer to the outside of the gear) to the
crankcase.
7.
Thoroughly clean the right hand crank cover.
1.
Right hand crank cover
2. Aluminium washer position
10. Lubricate then refit the large starter idler gear
ensuring that all components are located in the
positions noted on removal.
8. Position a new gasket to the crankcase dowels
shaft
then refit the right hand crank cover.
2.
Wave washer
3.
Flat washer
4.
Gear
5.
Bearing
6.
Flat Washer
11. Thoroughly clean the starter cover.
12.
Position a new gasket to the dowels then refit the
starter cover.
13. Fit and tighten the cover bolts to
9
Nm.
14. Reconnect the battery positive (red) lead first.
Service
Manual
-
Speed Triple
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