E
POWR
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9
Generator cover and flywheel magneto.....................................................5-80
Generator cover and flywheel magneto removal.....................................5-80
Generator cover disassembly..................................................................5-82
Drive coupling removal............................................................................5-83
Flywheel magneto removal......................................................................5-83
Bearing removal ......................................................................................5-84
Idle gear and shaft check ........................................................................5-84
Transfer shaft check................................................................................5-85
Starter clutch check.................................................................................5-85
Bearing installation ..................................................................................5-86
Oil seal installation...................................................................................5-86
Generator cover assembly ......................................................................5-87
Flywheel magneto installation .................................................................5-87
Drive coupling installation........................................................................5-89
Oil separator tank and oil pan.....................................................................5-90
Oil separator tank and oil pan removal....................................................5-90
Oil pan disassembly ................................................................................5-94
Oil pan check...........................................................................................5-95
Crankcase, connecting rod, and piston.....................................................5-96
Crankcase, connecting rod, and piston disassembly ..............................5-96
Crankcase disassembly...........................................................................5-99
Connecting rod and piston removal.........................................................5-99
Crankcase check...................................................................................5-100
Anode check..........................................................................................5-100
Piston check ..........................................................................................5-101
Piston ring check ...................................................................................5-102
Piston pin check ....................................................................................5-103
Connecting rod check............................................................................5-104
Cylinder check.......................................................................................5-104
Crankshaft check...................................................................................5-105
Crankshaft pin oil clearance check........................................................5-105
Crankshaft journal oil clearance check..................................................5-108
Connecting rod and piston installation...................................................5-111
Crankcase assembly .............................................................................5-113
Cooling water .............................................................................................5-115
Cooling water hose routing....................................................................5-115
Thermostat removal...............................................................................5-116
Cooling water line check........................................................................5-117
Thermostat check..................................................................................5-117
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