2-FRAME & ENGINE COMBINATION
14
CHK
ADJ
NO. PART
NO.
PART NAME QTY CAUTION
1 1251112-003093 M6×45 Hex flange surface 9.8 bolt (color zinc) 2
2 1271200-073000
KD150-U left
lower bracket，surrounds cover
1
3 1271200-071000 KD150-U surrounding right lower bracket 1
4 1251112-002093 M6×30 Hexagon flange bolts (color zinc) 2
5 1250105-017091 GB5789 M8×65(zinc) 3
6 4021200-030000
KD150－U frame left hanging piece
1
7 4021200-031000
KD150－U frame rig
ht hanging piece
1
8 1250305-002091
GB6187.1 M8（White zinc
）
3
9 4021200-029000
KD150－U frame bracket
1
10 1251100-085093
Non-standard bolt M10×1.5×75（dacromet）
4
11 1252200-068000
KD150－U rear flat fork hollow shaft
1
12 1251300-057093
Non-standard nut M10×1.5（dacromet）
5
13 1251100-086093 Non-standard bolt M10×1.5×112 1
14 1251300-067000
ZT250－R rear wheel hollow shaft nut
1
Fig.1 FRAME & ENGINE
COMBINATION
U Frame & engine combination
The engine hang has not been removed
The engine hang has been remove
After removeing the upper suspension
hole of the enging,the corresponding left
and right hangning piece switch to a new
state and reduce 1 pcs bolt⑸ and nut⑻.
PROCEDURE:
●Shroud bracket
Using 8# sleeve remove 2pcs bolts⑴ then take off the bracket⑵,remove 2pcs bolts⑷ then take off the bracket
⑶ Reassemble the bolts to the engine after removing the bracket to prevent oil leakage.
●Hanging piece
First use a 12# sleeve to cover the head of the bolt ⑸, then use a 12# sleeve to remove the nut ⑻, the bolt ⑸,
the upper right hanging piece ⑺ and the upper left hanging piece ⑹.
●Bracket, Engine hanger
First use a 14# sleeve to cover the head of the bolt ⑽ at the bracket, and then use a 14# sleeve to remove the
nut ⑿ without removing the boltt ⑽ and bracket ⑼.
Use a 14# sleeve to
cover the head of the bolt ⒀ at the bottom of the engine, and then use a 14# sleeve to
remove the nut ⑿ without removing the bolt ⒀.
Fix the head of the rear fork shaft ⑾ with a tool, and then use a 30# sleeve to remove the nut ⒁, take off the
rear fork shaft ⑾ and then remove the rear flat fork shaft ⑾ and press down the rear fork assembly away from
the engine.
Two people hold the left and right boxes of the engine at the same time; one person removes the 4 bolts ⑽
and the bottom bolt ⒀, and the bracket ⑼.
Support the engine to shift to one side, and pay attention to safety during the movement. Put the engine flat on
the ground.
CAUTION:
●The waste oil needs to be collected and returned to qualified institutions. It is forbidden to dump and
pollute the environment and the source of water.Please pay attention to safety to prevent accident.
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