Zontes ZT155-U User Manual

13-MUFFLER COMPONENT
86
CHK
ADJ
NO. PART NO.
PART NAME QTY CAUTION
1 1224100-010000
ZT250
－
S swell nail
2
2 1251100-102000
Non
－
standard bolt M6×16(304 stainless steel)
6
3 1274100-057095
Flanging bushing φ6.2×φ8.5×3.5
＋
φ14×1.5
6
4 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 6
5 1244100-037000 φ12×φ8.5×2.5 circle buffer glue 1
6 1274100-018000
ZT250
－
S anti
－
hot plate sleeve, muffler
1
7 1070100-202000
KD150
－
U engine exhaust seal pad
1
8 1251300-058093 Hexagonal nut M8(color zinc) 2
9 1250105-021091 GB5789 M8×90(White zinc) 1
10 1250303-011093 GB6177.1 M8(environmental color) 1
Fig.1 MUFFLER
COMPONENT
Muffler component 1
PROCEDURE:
●Remove the muffler componet
U model：Remove 2pcs swell nail⑴,Using 4# inner hexagon socket Remove 2 bolts on the bottom and 1 bolt
on the inner side respectively,take off the bushing⑶ and the cushion rubber⑷.Using 4# inner hexagon socket
remove the bolt⑵ on the front of the right,take off the circle buffer glue⑸ and the buffer sleeve⑹.Take off the
right surrounding component。
U1 model：
Refer the steps remove the guard bar and the surrounding componet,take off the right guard bar,and
the surrounding componen,and the left guard bar is no need to remove.
Using 12# sleeve fix the head of the bolt⑼,using 13# ring spanner remove the nut⑽,then take off the bolt⑼.
Hold the buffer component then use 6# inner hexagon socket or 12# sleeve remover the nut⑻.
Hold the bottom of the fender return pressure package with one hand, and grab the flange at the exhauster to
remove it. Wrap the flange with a rubber band or rope to prevent the flange from moving back and forth on the
front elbow and causing scratches.
Take off the exhaust seal pad⑺ from the exhaust.
CAUTION:
●The parts should be protected during disassembly to prevent damage to the paint.
●The muffler should be completely cooled before it is disassembled.
●Prevent foreign matter from entering the interior of the muffler.
●The muffler nozzle needs to be protected. If there is any deformation, it may cause air leakage.
●It is recommended that new seals be replaced each time the muffler front assembly is removed to prevent
airleakage.
U model

Zontes ZT155-U Specifications

General

Brand	Zontes
Model	ZT155-U
Category	Motorcycle
Language	English