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Zontes ZT155-U User Manual

Zontes ZT155-U
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4-REAR WHELL COMPONENT
27
CHK
ADJ
NO. PART NO.
PART NAME QTY CAUTION
1 1251100-105000
ZT310Z chain adjuster bolt M10×70 (304 stainless steel)
2
2 1251300-050000 ZT310-Z chain adjuster bolt M10(304 stainless steel) 2
3 ZT310 R, chain adjuster 1
4 1251300-067000 ZT250R rear wheel hollow shaft nut 1 110N.m
5 ZT310 L, chain adjuster 1
6 1091200-025000 KD150U rear wheel hollow shaft 1
7 1274200-002000 ZT310 rear wheel right sleeve φ20×φ28×φ38×18.5 1
8 1244200-050000 ZT310T cushion gum 5
9 1094200-011000 ZT310R sprocket 1
10
Sprocket
1
11 1251300-057093 Nonstandard nut M10×1.5(dacromet) 5 45±3N.m
12 1094100-035000 ZT310 rear wheel left sleeve φ20×φ30×φ35×17.8 1
Fig.8 REAR WHELL
COMPONENT
Rear wheel component 1
PROCEDURE:
Rear wheel assembly
Disassemble rear wheel axle nut with a 30# sleeve.
Using 17# open spanner to move chain adjuster nut on both sides towards rear wheel axle until they reach
chain adjusting bolt. Then rotate the bolts and nuts towards motorcycle front direction till the end.
Push rear wheel assembly towards motorcycle front direction and take off the chain from sprocket.
Hold the rear wheel assembly. Punch rear wheel axle with rubber hammer. Take off right chain adjuster,
right axle sleeve, rear tire and rim assembly, left axle sleeve, left chain adjuster. Tie firmly the rear disc
brake clamp and avoid it to be lifed higher than disc brake oil cup. Disassemble the rear wheel axle at last.
Sprocket bracket assembly
Put down the rear wheel assemble horizontally. Take off nut with 14# sleeve. Take off sprocket; sprocket
bracket. Pull out the sprocket gum cushion from the rim.
CAUTION:
Use suitable tool to support the motorcycle. Avoid accidents caused by falling motorcycle. Single person
manipulation is prohibited.All the standard parts need to reach standard torque while reassembling.
Using iron hammer to punch rear wheel axle, disc brake clamp assembly is prohibitd.
While disassembling the rear wheel assemble, avoid the rear disc brake clamp to be lifted higher than the disc
brake oil cup. If not, air will get into the tubes and cause softness or failure on braking system. As disc brake
tubes request extreamly high vaccum degree. Make sure manipulator has maintenance ability before
disassembling the disc brake assembly.
Check the chain regularly. Increase the frequency of adjustment of the chain according to the driving
conditions. Keep the tightness of chain to be in a suitable range. Too loose chain have possibility to separate from
sprocket or damage the engine. Too tight chain can be worn out quickly.
Wheel axle: Use dial indicator to check if it's deformed or bended.
The oil seal modelφ52×φ30×7 of the sprocket seat and the bearing 6205.

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Zontes ZT155-U Specifications

General IconGeneral
BrandZontes
ModelZT155-U
CategoryMotorcycle
LanguageEnglish

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