Zontes ZT155-U User Manual

2-FRAME & ENGINE COMBINATION
15
CHK
ADJ
NO. PART NO.
PART NAME QTY CAUTION
1
1244100-061000 ZT250 anti-water rubber of frame 2
2
1251100-142000 Non-standard hexagon socket bolt M10 × 1.5 × 130 2
3
1244100-089000 ZT250-R guard bar anti-drop glue 2
4
KD150
－
U left Guard Bar
1
5
1251112-001093 M6×16 Hexagon flange bolts (color zinc) 4
6
1241200-056000 KD150
－
U upgraded version of protective rubber 2
7
4024200-027000 ZT310-T frame protection bar pressure plate 1
8
KD150
－
U Right Guard Bar
1
9
KD150
－
U Guard bar left inside bracket
1
10
1251100-060000
Non-standard bolts M10X1.5X90
（
dacromet
）
2
11
1251300-057093
Non-standard nut M10×1.5
（
dacromet
）
3 65±5N.m
12
4021200-021000 KD150
－
U guard bar lower bracket 1
13
1251100-132003
Non-standard bolt M10×1.5×80
（
dacromet
）
1
14
KD150
－
U Guard bar right inside bracket
1
15
1250305-002091 GB6187.1 M8
（
White zinc
）
2
16
1250105-042091 GB5789M8 × 75 (level 10.9 / white zinc) 2
CAUTION:
●When reinstalling, please press down
the lower bracket of the crash bar to the
end and then tighten the fasteners.
Assemble the inner crash bar bracket and
the lower crash bar bracket first, and then
assemble the surrounding.
●When reassembling the crash bar,
install the crash bar protective glue first
and then clip it into the groove of the
lower guard bar bracket and then
assemble it to the inner crash bar bracket;
finally, assemble the guard bar pressure
plate.
Fig.2 FRAME & ENGINE
COMBINATION
U1 Frame & engine combination 1
PROCEDURE:
●Frame protection bar pressure plate
Using 8# sleeve remove 4pcs bolts⑸,take off the frame protection bar pressure plate⑺.
●Guard bar component
Take off rubber⑴.
Grasp the left crash
bar assembly firmly, and use 8# inner hexagon to remove the hexagon socket bolt (2); take
off the left crash bar assembly and the glue (3).
Remove the protective rubber ⑹ from the left crash bar ⑷.
Refer to the above steps to remove the right crash bar ⑻.
●Lower bracket
First remove the seat cushion, fuel tank assembly, surrounding assembly and side cover, and then use the 14#
sleeve to fix the head of the bolt ⒀, then use the 14# sleeve to remove the nut ⑾, grasp the lower bracket of the
guard ⑿ and then remove the bolt ⒀after, remove the lower bracket of the guard bar ⑿.
●Crash car assembly
One person grasps the left crash bar inner bracket ⑼ and fixes the 2 bolts ⑽ at the bracket with a 14# sleeve and
fixes the bolt ⒃ head on the upper part of the crash bar with a 12# sleeve, and the other holds the right crash bar.
After support ⒁, use 14# sleeve to remove nut ⑾ and 12# sleeve to remove nut ⒂. After removing bolts ⑽ and
⒃, remove the inner support of the guard bar and place it.

Zontes ZT155-U Specifications

General

Brand	Zontes
Model	ZT155-U
Category	Motorcycle
Language	English