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Zontes ZT155-U User Manual

Zontes ZT155-U
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7-FRONT FORK COMPONENT
65
CHK
ADJ
NO. PART NO.
PART NAME QTY CAUTION
1 1251100-102000 Nonstandard bolt M6×16(304 stainless steel) 3
2 1251700-059093
Flanging bushingφ6.4×φ9×8
φ18×2(color zinc)
1
3 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1
4 1221200-097000
KD150
G1 ABS hydraulic control unit protective cove
1
5 1241200-062000 3M sponge pad (50×15×2) 2
6 1244100-081000 Black foam single side tape 0.12
7 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 3
8 1274100-007000 ZT250S flanging sleeve(φ6.4×φ9×6φ20×2) 2
9 4021200-027000 KD150U hydraulic control unit bracket (twostage) 1
10 1244100-004000 ZT250S Flanging bushing buffer 2
ABS brake system-1
U model
PROCEDURE:
Hydraulic control unit components
First use a 14# sleeve to loosen the bolts of the 4 disc brake oil pipes and then tighten them slightly to prevent
oil leakage.
Just U model see this step,U1 model see the next step.U model needs to use 4# inner hexagon to remove bolt
, remove bushing and cushion rubber , then remove protective cover . The protective cover is pasted
with sponge rubber pad and tape .The length of the tape is 1 meter. Here you need to cut 2 sections of
60mm in length and paste it to the position shown in the figure.
Push the cable connector push rod away and unplug the connector.
Use a 8# sleeve to remove the 3 bolts at the bracket, and pull out the hydraulic control unit assembly.
Use a 4# inner hexagon to remove the 2 bolts fixing the hydraulic control unit, and remove the bush and
bracket . Remove the cushion rubber from the support .
CAUTION:
The seat cushion, fuel tank component, side cover and right surrounding component must be removed in
advance.
Be sure to disassemble the muffler and engine after they have cooled down completely. The horizontal support
of thevehicle should be fixed before disassembly and assembly work.
The precautions for brake fluid are described in the previous section.
Fig.22 FRONT FORK
COMPONENT

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Zontes ZT155-U Specifications

General IconGeneral
BrandZontes
ModelZT155-U
CategoryMotorcycle
LanguageEnglish

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