19. Calibration
VT Rev.1 241
19. Calibration
19.1 Overview
After parts have been replaced (motors, reduction gear units, timing belts, etc.), the
Manipulator cannot perform positioning properly because a gap exists between the origin
stored in each motor encoder and its corresponding origin stored in the Controller.
Therefore, it is necessary to match these origins after replacing the parts.
The process of aligning the two origins is called “Calibration”. Note that calibration is
not the same as teaching*.
* “Teaching” means to teach the Controller coordinate points (including poses) anywhere
in the operating area of the Manipulator.
WARNING
■
To ensure safety, a safeguard must be installed for the robot system.
on the safeguard, refer to the
Installation and Design Precautions in the Safety
Before operating the robot system, make sure that no one is inside the
safeguarded area.
The robot system can be operated in the mode for teaching
even when someone is inside the safeguarded area.
Manipulator is always in restricted (low speeds and low power) status to secure
the safety of an operator.
However, operating the robot system while someone
is inside the safeguarded area is extremely hazardous and may result in serious
safety proble
ms in case that the Manipulator moves unexpectedly.
In EPSON RC+, a coordinate point including the arm pose is defined as “point” and its
data is called “point data”.
There are two methods to move the Manipulator during calibration.
- Releasing the electromagnetic brake and moving the arms manually.
For details, refer to the Setup & Operation 1.5 How to Move Arms with the
Electromagnetic Brake.
- Moving the Manipulator using Jog & Teach.
Moving the Manipulator while releasing the electromagnetic brake involves risk as
described below.
It is recommended to move the Manipulator using Jog & Teach.
CAUTION
■
Normally, release the brake of joints one by one.
Take extra care if you need to
release the brakes of two or more joints simultaneously.
of two or more joints simultaneously may cause hands and fingers to be caught
and/or equipment dama
ge or malfunction of the Manipulator as the arms of the
Manipulator may move in unexpected directions.
falling when releasing the brake.
While the brake is being released, the Manipulator’s arm falls by its own weight.
The arm falling may cause hands and fingers to be caught and/or may cause
equipment dama
ge or malfunction of the Manipulator.