02-I 0
Engine Service, 2.3L
02-I 0
2.3L ENGINE SERVICE (Continued)
Item
Part
Number
Description
1
N802209-SIOO
Bolt, MIO-1.5 x 55 (7 places)
2
9430
Exhaust Manifold
3 17A084
Engine Lifting Eye (Rear)
4
N620482-S2
Nut, Ml O-l 5
5 N802884-SIOO
Stud, MlO-1.5 x MlO-1.5 x 84
6
9448
Exhaust Manifold Gasket
7 6584
Valve Cover Gasket
8 6582
Valve Cover
9 6853
Crankcase Ventilation Hose
10
6766
Oil Filler Cap
11 N805087-S2
Screw, M6-1 x 15
12
N605787-S52 Bolt, M8-1.25 x 25 (7 Places)
13 17A084 Engine Lifting Eye (Front)
14 N620481 -S2
Nut, M8-1.25
15 N808162S2
Bolt, M8-1.25 x 33
16 N808163-SIOO
Stud, M8-1.25 x 1.25 x 63.7
17 9424
Intake Manifold
18 9439
Intake Manifold Gasket
19
6051
Head Gasket
20 6010
Cylinder Block
21 6E005 Inner Timing Belt Cover
22
N804958-S8
Screw, M6-1 x 22.5
23 N621906-S2
Nut, M6-1
24
N808049S102
Stud, M8-1.25 x 51
25 352284-S Plug, Rubber l-1/4 x 7/l 6 Inch
26
N808534S2
Bolt, M6-1 x 17
27 6EOll Outer Timing Belt Cover
28
N800112-Sl OO
Bolt, M8-1.25 x 20
29
6K282 Timing Belt Spring Bolt
30 6L273 Timing Belt Tension Spring
31
6K254 Belt Tensioner Assembly
32
6268
Timing Belt
33 N600414-S
Bolt, M12-1.75 x 45
34
6278
Camshaft Sprocket Washer
35
6256
Camshaft Sprocket
36 6700
Crankshaft Front Seal
37
6250
Camshaft
Item
Part
Number
Description
38 8594 Water Outlet Connection
39 N800025SlOO M8-1.25 x 18
40
8575 Water Thermostat
41 8255
Thermostat Gasket
42 6507 Intake Valve
43 6505 Exhaust Valve
44 6049 Cylinder Head
45 9278 Engine Oil Pressure Sender
46 6A222 Camshaft Retaining Plate
47
N604465-S Screw, M6-1 x 16
48 12405 Spark Plug
49 12280 Spark Plug Wire and Bracket
Assembly (RH)
50 N807013-S Bolt, Ml 2-l .75 x 100.7 (10 places)
51 6571 Valve Stem Seal
52 6513 Valve Spring
53 6514 Valve Spring Retainer
54 6518 Valve Spring Retainer Key
55
6529 Roller Finger Follower
56
6C501 Hydraulic Lash Adjuster
57 68273
Camshaft Oil Flow Control Rod
58 376049-S36 Expansion Plug
A - Tighten to 48-68 Nom (35-50 Lb-Ft)
in two steps
B - Tighten to 20-30 Nom (15-22 Lb-Ft)
c -
Tighten to 3-4 Nom (24-32 Lb-In)
D -
Tighten to 20-30 Nom (15-22 Lb-Ft)
E - Tighten to 9-13 Nom (80-I 15 Lb-In)
F -
Tighten to 35-45 Nom (26-33 Lb-Ft)
Refer to Timing Belt Installation in
This Section
G - Tighten to 40-55 Nom (29-40 Lb-Ft)
Refer to Timing Belt Installation in
This Section
H -
Tighten to 71-95 Nom (52-70 Lb-Ft)
I -
Tighten to 9-20 Nom (79-177 Lb-In)
J -
Refer to Cylinder Head Installation
in This Section for Tightening
Instructions