02-35
Engine Service,
2.3L 02-35
2.3L ENGINE SERVICE (Continued)
9. Connect the electrical connections at the choke
thermostat (if used) and electronic governor
actuator (if used).
IO. Install the hose clamp on the heater hose and
connect the heater hose to the fitting on the
intake manifold.
11. Install the air cleaner assembly.
12. Fill the cooling system.
13. Install the negative battery cable.
14. Start the engine and check for leaks
Carburetor
Removal
5.
1.
2.
3.
4.
5.
6.
7.
8.
Disconnect the negative battery cable.
Remove the air cleaner assembly (9600).
Disconnect the electrical connections to:
a. the choke thermostat (if used).
b. electronic governor actuator (if used).
Disconnect the manual choke cable from the
choke lever on the carburetor.
Disconnect the governor throttle control rod (if
used) (99819) from the throttle lever on the
carburetor.
Disconnect the fuel inlet line from the carburetor
or fuel filter on the carburetor (9510), depending
on the application.
Caution: Avoid spilling fuel on hot surfaces.
Use an absorbent rag placed under the fuel
line or fuel filter being removed, to collect any
spilled fuel.
Remove the retaining nuts from the studs
securing the base of the carburetor.
Remove the carburetor and carburetor base
gasket (9447) from the intake manifold (9424).
NOTE: If the carburetor is not being serviced and is
going to be placed back on the intake manifold, do not
turn the carburetor upside down. This may cause any
float bowl sediment to restrict or clog carburetor
passages or prevent the inlet needle and seat
assembly from closing. The carburetor’s operation
may be affected.
Installation
1.
Clean and inspect the mounting surfaces of the
intake manifold and the base of the carburetor.
Both surfaces must be clean and free of any
gasket material.
2.
Install the carburetor base gasket and carburetor
on the intake manifold.
3. Install the retaining nuts on the studs securing the
base of the carburetor.
4.
Reconnect the fuel inlet line to the carburetor or
fuel filter on the carburetor, depending on the
application.
Reconnect the governor throttle control rod (if
used) to the throttle lever on the carburetor.
Perform governor adjustment after carburetor
installation is complete. Refer to the Auxiliary
Systems Section.
6.
7.
8.
9.
Reconnect the manual choke cable to the choke
lever on the carburetor. Adjust cable so that full
opening and closing of the choke plate is
possible.
Reconnect the electrical connections to:
a. the choke thermostat (if used).
b. electronic governor actuator (if used).
Install the air cleaner assembly.
Start the engine, let it warm to operating
temperature, and perform idle mixture and speed
adjustments.
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