02-42
Engine Service, 2.3L
02-42
2.3L ENGINE SERVICE (Continued)
Engine Front Cover Installation
&
T
OF ENGINE
A23932-A
Item
Part
Number
Description
Item
807288-S2
Stud, M6-1 x 61.9
N807497-S2
Bolt, M6-1 x 37.5
6019
Engine Front Cover
6020
Engine Front Cover Gasket
Installation
1.
2.
3.
4.
5.
6.
7.
Install a new engine front cover gasket in engine
front cover.
Install front cover assembly onto cylinder block
(6010).
Tighten three bolts and one stud to 13-16 Nom
(1 O-l 2 lb-ft).
Position a new crankshaft front seal on Front
Seals Replacer T74P-6150-A and press into
place using vibration damper bolt. Remove bolt
and tool.
Install a new oil pan gasket and the oil pan as
outlined in this section.
Install inner timing belt cover.
Tighten inner timing belt cover bolts to 8-12 Nom
(72-l 08 lb-in).
Install crankshaft position sensor (6C315) and
tighten bolt to 8-12 Nom (72-l 08 lb-in).
Part
Number
6303
6010
Description
Dowel Bushing (Part of 6010)
Crankshaft
Cylinder Block
Tighten to 13-I 6 Nom (120-
144 Lb-In)
9. Lubricate and install new O-ring on water pump
inlet tube.
10. Install water pump inlet tube into water pump
(8501).
11. Install water inlet tube-to-generator bracket bolts
and tighten to 9-12 Nom (84-108 lb-in).
CRANKSHAFT POSITION
A
‘ER
A239339A
8.
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