02-39 Engine Service, 2.3L
02-39
2.3L ENGINE SERVICE (Continued)
4.
9.
IO.
11.
Install oil pump and oil pump-to-cylinder block
gasket being careful to retain the priming oil in
the back of the pump.
Install four oil pump screws and tighten to 1 O-14
Nom (89-l 24 lb-in).
Install oil pump sprocket as outlined in this
section.
Check to make sure crankcase is filled to proper
level with motor oil.
Prime oil pump with a drill motor, by rotating oil
pump sprocket approximately IO revolutions or
until resistance is felt.
Align timing marks and install timing belt as
outlined in this section.
Install outer timing belt cover as outlined in this
section.
Install oil filler cap (6766) and tighten until it
ratchets.
FRONT OF ENGINE
A23957-A
Item
Part
Number
Description
1
N606523-S2
Bolt, M6-1 x 47.5
2 6600
Oil Pump
3 6659
Oil Pump to Cylinder Block Gasket
4 -
Oil Pump Cavity (Part of 6010)
5
6010
Cylinder Block
A -
Tighten to 1 O-14 Nom (89-l 24 Lb-In)
B -
Side Marked “Block” Goes Toward
Cylinder Block
Crankshaft Rear Oil Seal
SPECIAL SERVICE TOOL(S) REQUIRED
Description
I
Tool Number
I
Jet Plug Remover
Rear Main Seal Replacer
T77L-9533-B
T82L-670 1 -A
Removal
1. NOTE: Clean exterior surface of crankshaft rear
oil seal (6701) and cylinder block
(6010)
before
removing crankshaft rear oil seal (6701).
Using a sharp awl, punch one hole into the seal
metal surface between the seal lip and the
cylinder block. Screw in the end of Jet Plug
Remover T77L-9533-B. Remove crankshaft rear
oil seal. Use caution to avoid scratching or
damaging block or crankshaft oil seal surface.
Installation
1. Apply clean Motorcraft Super Premium Motor Oil
X0-5W30-QSP, or equivalent, meeting Ford
specification ESE-M2G153-E to seal lips and
inner seal edge.
2.
Place crankshaft rear oil seal on Rear Main Seal
Replacer T82L-6701 -A. Position tool and
crankshaft rear oil seal to rear of engine.
Alternate bolt tightening to seat the crankshaft
rear oil seal properly.
LUBRICATE SEAL AND SEAL
*
MATING SURFACE WITH OIL
FRONT OF ENGINE
ESE-M2C39-F
n
CYLINDER
BLOCK
6010
NOTE: REAR FACE OF SEAL MUST BE WITHIN
0.508 MM (0.019 INCH) OF THE REAR
FACE OF THE BLOCK
A21 455-E
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