02-l 2
Engine Service, 2.3L 02-I 2
2.3L ENGINE SERVICE (Continued)
tern
Part
Number
Description
1
68209 Drive Belt Tensioner
2 8290 Water Pump Inlet Tube
3 N606676-S2 Screw, M6-1 x 22.5
4 87056SlOO O-Ring
5 N606064-S309 Bolt, MIO-1.5 x 60
6 12029 Ignition Coil
7 10153 Generator Mounting Bracket
8 87057-S94 O-Ring
9 6A785 Crankcase Vent Oil Separator
IO N805087-S2 Screw, M6-1 x 15
11
6A666
Positive Crankcase Ventilation Valve
and Hose Assembly
12 6853 Closed Crankcase Vent Hose
13
87838-S105 Pipe Plug, 3/8-18 x 3/8
14 10884 Water Temperature Indicator Sender
Unit
15 6890 Oil Filter Mounting Insert
16 6714 Oil Filter
17 6701 Crankshaft Rear Oil Seal
18 6303 Crankshaft
19 6333 Crankshaft Main Bearing (Lower)
20 N803729-S
Stud, MIO-1.5 x M12-1.75 x 108.5
21 6622
Oil Pump Cover Screen and Tube
22 N620482-S Nut, Ml O-l .5
23 N605786S2 Bolt, M8-1.25 x 20
24 6626 Oil Pump Inlet Tube Gasket
25 6710 Oil Pan Gasket
26 N806379-S36 Bolt, M6-1 x 57.5
27 6734 Oil Pan Drain Plug Gasket
28 6730 Oil Pan Drain Plug
29 N806378-S36 Screw, M6-1 x 27.5
30 6675 Oil Pan
31 N805044-S2 Bolt, M14-1.5 x 55
32 6378 Crankshaft Pulley Retaining Washer
33 6312 Crankshaft Pulley
34
6306 Crankshaft Sprocket
35
6700 Crankshaft Front Seal
36 N80749742 Bolt, M6-1 x 37.5
37 6019 Engine Front Cover
38 6020 Engine Front Cover Gasket
39 N806835-S Bolt, M12-1.75 x 80
40 -
Front Main Bearing Cap (Part of
6010)
41 - Front Intermediate Main Bearing Cat
(Part of 6010)
42 -
Center Main Bearing Cap (Part of
6010)
43 - Rear Intermediate Main Bearing Cat
(Part of 6010)
44 -
Rear Main Bearing Cap (Part of
6010)
45 6333 Crankshaft Main Bearing (Upper
No. 1, Color Code Blue)
tern
Part
Number
Description
46 6333 Crankshaft Main Bearing (Upper, 3
Places)
47 6337 Crankshaft Thrust Main Bearing
48 87338S8 Pipe Plug, 318-18
49 N605890-S2 Bolt, M6-1 x 14
50
6A630 Cylinder Block Ventilation Baffle
51 N60589242 Bolt, M6-1 x 20
52
6C315
Crankshaft Position Sensor
53 N807288S2 Stud, M6-1 x 1 x 61.9
54 6256 Oil Pump Sprocket
55 6278 Oil Pump Sprocket Washer
56 N600313S2 Bolt, Ml O-l .5-40
57 6700 Oil Pump Front Seal
58 N606523S2 Bolt, M6-1 x 47.5
59 6621 Oil Pump Assembly
60
87072SlOO O-Ring, Oil Pump
OutleWent
61 87071 -SlOO O-Ring, Oil Pump Inlet/Outlet
62
6659
Oil Pump to Cylinder Block Gasket
63 N806863-S2 Screw, M8-1.25 x 25
64 8509 Water Pump Pulley
65 N808517-SIOO Bolt, M8-1.25 x 53
66 8501 Water Pump
67 8507 Water Pump Housing Gasket
68 N807419-S Dowel
69 6100 Piston and Connecting Rod
Assembly
70 6150 Upper Compression Ring
71 6152 Second Compression Piston Ring
72 6159 Oil Control Piston Ring
73 6159 Oil Control Piston Ring
74 6110 Piston and Rod Assembly
75 6205 Connecting Rod
76 6211 Connecting Rod Bearings
77 6210 Connecting Rod Cap
78 N800113-s
Nut, M9-1
79
N806700-S
Woodruff Key
80 6135 Piston Pin
81 6161 Oil Control Ring Segment
A - Tighten to 8-12 Nom (70-I 06 Lb-In)
B -
Tighten to 8-12 Nom (70-106 Lb-In)
c -
Tighten to 20-30 Nom (15-22 Lb-Ft)
D -
Tighten to 31-38 Nom (23-28 Lb-Ft)
E - Tighten to II -25 Nom (8-I 8 Lb-Ft)
F -
Refer to Crankshaft Installation in
This Section
G -
Select to Fit As Outlined Under Oil
Pan Installation in This Section
H - Tighten to 14-l 9 Nom (119-l 64 Lb-lr
I - Tighten to 125-I 66 N*m (92-l 22
Lb-Ft)
J -
Tighten to 13-16 Nom (115-142 Lb-lr