Name: HEIDENHAIN MANUALPLUS 4110
Brand: HEIDENHAIN
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HEIDENHAIN MANUALplus 4110 Basic Knowledge 1.4

Tool-tip radius compensation (TRC)



Programmed paths of traverse are

referenced to the theoretical tool tip

S. The radius of the tool tip on lathe

tools causes inaccuracies when

machining tapers, chamfers and radii.

 These inaccuracies are removed with

the cutter radius compensation. A

new path of traverse (the equidistant

line) is calculated to compensate for

this error.

Contents3
Axis Directions5
Reference Points5
Traverse Motions5
Tool in Front of or Behind the Workpiece6
The Coordinate System7
Two-Dimensional Coordinate System7
C Axis7
Accuracy7
Tool-Tip Radius Compensation (TRC)8
Feed Rate9
Spindle Speed9
Constant Spindle Speed9
Constant Cutting Speed9
Data Input Keypad11
Soft Keys as Toggle Switches13
Menu Selection (9-Field Box)13
Soft Keys13
Machine Data Display14
Position Display14
Display of X and Z Position14
Distance-To-Go Display14
Feed Rate Display Element15
Set the Feed Rate15
Feed Rate Display15
Protection Zone Status15
Spindle Display Element16
Display for Positioning of Spindle16
Driven Tool16
Setting the Cutting Speed or Spindle Speed16
Tool Display Element17
One Tool Holder (Two-Digit T Display)17
Turret or Automatic Tool Changer (Four-Digit T Display)17
Switching on the Machine18
Axis and Spindle Enabling18
Sequence for Reference Run19
Traversing the Reference Marks19
Confirm Tool20
Switching the Operating Mode21
Error Messages and PLC Status Information22
Processing Error Messages22
Processing PLC Status Displays22
Switching between the Error Window and the PLC Status Display22
Switching the Manualplus 4110 off23
Tool Measurement25
Creating Tool T125
Tool Data25
Specify the Position in the Tool Manager26
Enter the Tool Data26
Enter the Tool Description27
Overview of Tool Data T128
Create Tool T2 by Copying29
Copying29
Assume Tool Data and Specify the Position in the Tool Manager29
Tool Orientation WO: 130
- Adapt Tool Data30
- Overview of Tool Data T230
Tool Angle A: 9330
Tip Angle B30
Wear Compensation DX in X: 0 MM  Wear Compensation DZ in Z: 0 MM30
- Adapt the Tool Data32
- Setup Dimension Z in Z: 0 MM37
- Tool Orientation wo37
- Wear Compensation DX in X: 0 MM Wear Compensation DZ in Z: 0 MM37
- Machining Direction MD M3=3, M4=438
- Prepare the Machine41
- Entering the Machine Data41
- Specify the Workpiece Datum43
- Facing a Surface44
- Setting Dimensions for T145
- Call the “Measure Tool” Function45
- Producing the Measuring Diameter46
- Enter the Setting Dimensions46
- Determine Setting Dimensions for T247
- Activate Tool T247
- Touch the Measuring Diameter with the Tool49
- Touch the End Face with the Tool49
- Activate Tool T650
- Setting Dimensions for T650
- Entries and Assumed Machine Data51
- Setting Dimensions for T853
- Activate Tool T853
- Setting Dimensions for T1056
- Activate Tool T1056
- Machine Setup59
- Set the Workpiece Datum61
- Setting the Protection Zone63
- Approach the Protection Zone64
- Defining the Tool Change Position65
- Approach the Tool Change Position66
- “Threaded Stud” Example Program67
- Creating a Cycle Program68
- Program the “Icp–Longitudinal Cutting” Cycle71
- Assume the Tool and Technology Data from the Tool File72
- Contour Element 1 (Chamfer)73
- Call the ICP Editor73
- ICP Contour “Threaded Stud”73
- Describe the Contour Element74
- Contour Element 2 (Thread Undercut)74
- Contour Element 3 (Oblique Cut)75
- Contour Element 4 (Horizontal Line)76
- Contour Element 5 (Rounding)77
- Contour Element 6 (Vertical Line)77
- Contour Element 7 (Chamfer)78
- Contour Element 8 (Horizontal Line):79
- Contour Element 9 (Vertical Line)79
- Enter the Contour Name80
- Conclude and Test the “ICP Cutting Longitudinal” Cycle82
- Warnings82
- Run the Cycle83
- Program the “Approach Tool Change Position” Cycle84
- Create the “ICP Finishing Longitudinal” Cycle by Copying86
- Adapt the Cycle87
- Cycle Parameters87
- Run a Graphic Simulation of the Cycle88
- Create the “Threaded Stud” Cycle Program88
- Select Tool Compensation90
- Perform the Tool Compensation90
- Repeat the “ICP Finishing Longitudinal” Cycle91
- Program the “Threading Cycle”93
- Repeat the Last Thread Cut with the Corrected Tool98
- Create the “Matrix” Cycle Program103
- “Matrix” Example Program103
- Program the Cycle “ICP Cutting Transverse”105
- Program the Cycle “ICP Finishing Longitudinal”108
- Create the Matrix ICP Contour113
- Create the “Matrix” ICP Contour114
- Create the “Form Roll” Cycle Program125
- “Form Roll” Example Program125
- Program Cycle Blank—Bar/Tube126
- Run Graphic Simulation of Cycle128
- Create the ICP Contour “Form Roll”141
- Cutting Path Graphics145
- Wire Frame Graphics145
- Types of Simulation145
- Setting the Type of Simulation146
- Zoom Functions147
- Change the Image Section147
- Extend the View148
- Actions before Executing a Program149
- Activate Program Run149
- Select the New Program150
- Run a Graphic Simulation of the Program151
- Checking the Cycle151
- Run Cycles Individually152
- Run the Cycle Program (for each Cycle)152
- Interrupt the Program Run153
- Initial Situation153
- Tool Compensation153
- Measure the Workpiece154
- Entering Tool Compensation Values154
- Repeat the Finishing Cycle with the Corrected Tool155

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General

Brand	HEIDENHAIN
Model	MANUALPLUS 4110
Category	Control Panel
Language	English

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