KTM 690 SMC User Manual

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MAINTENANCE WORK ON CHASSIS AND ENGINE 126
– Check the flasher function.
9.65Checking headlamp setting
400408-10
– On a light-colored wall with a horizontal area in front of it, make a mark as high as the
center of the low beam headlight.
– Make another mark at a distance of under the first mark.
Guideline
Distance 5cm (2in)
– Stand the motorcycle at a distance of in front of the wall and switch on the low
beam.
Guideline
Distance 5m (16ft)
– Check the headlamp setting.
The boundary between light and dark must be exactly on the lower mark for a motor-
cycle with driver.
» If the boundary between light and dark does not meet specifications:
– Adjust the headlight range. ( S. 126)
9.66Adjusting the headlight range
– Check the headlamp setting. ( S. 126)

KTM 690 SMC Specifications

General

Bore x Stroke	105 mm x 80 mm
Starter	Electric starter
Transmission	6-speed
Lubrication	Forced oil lubrication with 2 oil pumps
Clutch	APTC slipper clutch, hydraulically actuated
Frame	Chromium-Molybdenum steel trellis frame, powder coated
Tires Front	120/70 ZR 17
Tires Rear	160/60 ZR 17
Steering Head Angle	63.5°
Seat Height	890 mm
Engine Type	1-cylinder, 4-stroke engine
Fuel System	Electronic fuel injection
Cooling	Liquid cooled
Front Brake	Brembo four piston radial caliper, 320 mm disc
Rear Brake	Brembo single piston caliper, 240 mm disc
Wheels Front	3.50 x 17"
Wheels Rear	5.00 x 17"
Fuel Capacity	13.5 l
Power	55 kW (74 hp)
Wheelbase	1, 480 mm ± 15 mm

Summary

Means of Representation

Symbols Used in Manual

Explains symbols used in the manual for clarity and understanding.

Formats Used in Manual

Details typographical and other formats used within the owner's manual.

Important Notes for KTM Owners

Use Definition of KTM Motorcycles

Defines the intended use of KTM sport motorcycles for road operation.

Maintenance Prerequisite for Operation

Highlights the importance of proper maintenance for performance and wear prevention.

Spare Parts and Accessories Recommendations

Advises using only approved spare parts and accessories fitted by authorized workshops.

View of Vehicle Components

Vehicle View - Front Left Side

Illustrates and labels components visible from the front left side of the vehicle.

Vehicle View - Rear Right Side

Illustrates and labels components visible from the rear right side of the vehicle.

Location of Serial Numbers

Chassis Number Location

Identifies the location of the chassis number stamped on the steering head.

Engine Number Location

Specifies the location of the engine number stamped on the left side of the engine.

Operating Elements and Controls

Clutch Lever Operation

Describes the function and adjustment of the clutch lever on the left handlebar.

Light Switch Functions

Explains the operation of the light switch for low and high beams.

Combination Instrument Guide

Details the components and functions of the vehicle's combination instrument.

Foot Brake Pedal Operation

Explains the location and function of the foot brake pedal for the rear brake.

General Tips for First Use

Advice on First Motorcycle Use

Provides essential advice and warnings for initial operation of the motorcycle.

Engine Running-In Procedure

Details the recommended engine speed limits during the running-in phase.

Riding Instructions

Pre-Ride Checks

Lists essential checks to perform before operating the motorcycle.

Starting the Motorcycle

Guides the user through the process of starting the engine safely.

Braking Techniques and Warnings

Provides instructions and warnings related to effective and safe braking.

Greasings and Service Table

Important Maintenance by Authorized Workshop

Outlines critical maintenance tasks that must be performed by an authorized KTM workshop.

Maintenance Work on Chassis and Engine

Jacking Up Motorcycle for Maintenance

Instructions for safely jacking up the motorcycle for front and rear maintenance.

Fork and Shock Absorber Adjustments

Details on adjusting compression and rebound damping for fork and shock absorber.

Checking and Adjusting Chain Tension

Procedure for checking and adjusting the motorcycle's chain tension.

Brake Fluid Level Checks

Guidance on checking and topping up brake fluid levels for front and rear brakes.

Front Wheel Removal and Installation

Step-by-step instructions for removing and installing the front wheel.

Troubleshooting Common Issues

Engine Start Problems

Addresses faults where the engine does not start or turn over.

Engine Overheating and Performance Issues

Diagnoses causes for engine overheating and lack of power.

Flashing Code Diagnostics

FI Warning Lamp Code 02

Interprets FI warning lamp flashes for ignition pulse generator circuit issues.

FI Warning Lamp Code 27

Details FI lamp flashes related to throttle valve control unit voltage supply.

Cleaning the Motorcycle

Motorcycle Cleaning Procedures

Provides instructions for safely cleaning the motorcycle, avoiding damage.

Storage and Winter Operation

Motorcycle Storage Guidelines

Recommendations for preparing and storing the motorcycle for extended periods.

Putting Motorcycle into Operation After Storage

Steps to follow to safely put the motorcycle back into service after storage.

Technical Data - Engine

Engine Oil and Coolant Capacities

Specifies the required capacities for engine oil and coolant.

Engine Tightening Torques

Lists crucial tightening torque specifications for engine components.

Technical Data - Chassis

Fuel Tank Capacity and Reserve

Details the fuel tank capacity and reserve volume.

Lighting Equipment Specifications

Lists the specifications for various lighting components on the motorcycle.

Technical Data - Fork

Technical Data - Shock Absorber

Substances and Fluids

Brake Fluid Specifications

Specifies the required types and properties of brake fluid.

Coolant Specifications

Details the required coolant type, mixture ratio, and specifications.

Auxiliary Substances

Chain Cleaner and Lubricant

Recommends specific products for cleaning and lubricating the motorcycle chain.

Contact Spray for Electrical Issues

Suggests contact spray for preventing electrical problems.

Standards and Specifications