CLUTCH
B1220, B1620, B1820, WSM
2-S10
(EU)
Separating the Engine from the Clutch Housing
1. Place the disassembling jack under the center frame.
2. Hoist the engine by the chain at the engine hook.
3. Remove the engine mounting screws, then separate the engine
from the clutch housing with starter motor.
(When reassembling)
• Apply liquid gasket (Three Bond 1206D or equivalent) to join
face of the engine and clutch housing.
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(2) Separating Clutch Assembly
Separating the Clutch Assembly
1. Remove the clutch assembly (2) from the flywheel.
(When reassembling)
• Direct the shorter end of the clutch disc boss toward the
flywheel.
• Apply molybdenum disulphide (Three Bond 1901 or equivalent)
to the splines of clutch disc boss.
• Install the pressure plate, noting the position of straight pins.
• Align the center of clutch disc and flywheel by inserting the
clutch center tool (3).
• Do not allow grease and oil on the clutch disc facing.
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Clutch Rod and Clutch Release Fork
1. Remove the clutch pedal rod.
2. Remove the external snap ring (2) at the end of clutch rod (4)
and remove the clutch release fork (3) and release bearing (5)
with release hub.
(When reassembling)
• Set the clutch release fork (3) and release hub with set spring
(1) in the correct direction.
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Tightening torque
Clutch housing and engine
mounting screw
18 to 20 N·m
1.8 to 2.1 kgf·m
13 to 15 lbf·ft
[A] Power Steering Model [B] Manual Steering Model
Tightening torque Clutch mounting screw
24 to 27 N·m
2.4 to 2.8 kgf·m
18 to 20 lbf·ft
(1) Clutch Disc
(2) Clutch Assembly
(3) Clutch Center Tool
(1) Set Spring
(2) External Spring
(3) Clutch Release Fork
(4) Clutch Rod
(5) Release Bearing
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