KYMCO PEOPLE 250 Service Manual

14.STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
14-15
PEOPL E 25 0
FRONT FORK
REMOVAL
Remove the handlebar covers. (
!
2-3)
Remove the steering handlebar. (
!
14-4)
Remove the front cover. (
!
2-5)
Remove the front leg shield. (
!
2-8)
Remove the front fender cover A and B. (
!
2-
6)
Remove the front wheel. (
!
14-5)
Remove the front brake caliper. (
!
14-11)
Remove the front shock absorbers.
Hold the steering stem top cone race and
remove the steering stem lock nut.
Remove the top cone race and remove the
front fork.
Inspect the ball races, cone races and steel
balls for wear or damage. Replace if
necessary.
Front fork oil qty 160cc SAE 20
BOTTOM CONE RACE REPLACEMENT
Remove the bottom cone race using a chisel.
Drive a new bottom cone race into place with
a proper driver.
BALL RACE REPLACEMENT
Drive out the ball races.
Drive in new ball races.
Top Cone Race
Lock Nut Wrench
Lock Nut Socket
Be careful not to lose the steel balls (26
on top race and 19 on bottom race).
＊
Bottom Cone Race
Top Ball Race
Be sure to drive the ball races into place
completely.
＊
Be careful not to damage the steering
stem and front fork.
＊

KYMCO PEOPLE 250 Specifications

General

Displacement	249 cc
Fuel System	Electronic Fuel Injection
Front Suspension	Telescopic fork
Front Brake	Disc
Rear Brake	Disc
Front Tire	110/70-16
Rear Tire	140/70-16
Transmission	CVT
Seat Height	800 mm
Width	780 mm