5.68
BODY / STEERING / SUSPENSION
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
18. Replace the o-ring in the body cap. Apply Loctite 638
Green two threads wide for 360 degrees to the first
two threads of the body cap. DO NOT ALLOW thread
lock to come into contact with the o-ring.
19. Torque body cap to specification.
20. Place the body cap in a bench vise. Check the IFP
d
epth location is correct.
21. Fill the shock body with shock
oil. Fill until level is
3/8” from the top of the shock body. Pass a propane
tor
ch quickly over the shock body to eliminate any air
bubbles.
22. Slide the piston valve and bearing as an assembly
d
own against the shock shaft valve stack (Fig. 24).
23. Install the valve stack/piston and bearing as an
asse
mbly into the shock body slowly. Allow air bubles
to escape the valve stack/piston drop into the oil (Fig.
25).
24. Carefully and slowly push the bearing down just past
th
e retainer groove in the shock body. Install the
retainer ring into the shock body (Fig. 26).
25. Once the retainer ring is installed, slowly push the
sh
ock shaft down into the shock body. DO NOT PULL
THE SHAFT OUT. Do not move the shock shaft once
the shaft bottoms out.
NOTE: If the shock shaft rebounds upwards, it has
come
into contact with the IFP. If this occurs, the IFP
position must be reset.
26. Secure the shock assembly in a bench vise.
Shock Body Cap:
75ft-lbs (101 Nm)
Polaris Gas Shock Oil - 5 wt.
PN 2870995 - qt.
PN 2872279 - 2.5 gal.
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