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8.17

TRANSMISSION

9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual

7. Assemble the clutch shaft with new needle bearings.

Press a new ball bearing onto the end of the shaft and

install a new retaining ring.

8. Install the clutch shaft into the transmission housing.

9. Install the sliding shoes

onto the clutch yoke.

10. Install the shift collar onto the

clutch shaft. Pull back

fully on gear selector arm to bring the shift yoke arms

up and engage the shift shoes onto the center groove

of the shift collar. Shifting the clutch shaft position may

aid in shift collar installation.

11. If removed, install the detent sleeve assembly first.

Ins

tall the ball, spring and outer detent screw. Use

new O-rings anytime these screws are removed.

Torque the detent sleeve assembly to specification.

TURN THE OUTER DETENT SCREW ONLY UNTIL

LIGHT SHIFTING RESISTANCE IS FELT AT THIS

TIME. PLACE THE TRANSMISSION IN NEUTRAL.

= T

Pivot Pin Set Screw:

100-125 in-lbs (11-14 Nm)

= T

Detent Sleeve Assembly:

40-45 ft-lbs (54-61 Nm)

Shift Collar

IMPORTANT: Wave

spring end of shift

collar must face out

toward the park flange

when installed on the

intermediate shaft asm.

Install First

PRELIMINARY VERSION

Polaris 2013 RANGER RZR S User Manual

Questions and Answers: