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I31557

Compressor Oil ND–OIL 8 or equivalent

 Non–reusable part

N⋅m (kgf⋅cm, ft⋅lbf)

: Specified torque

3.5 (35, 30 in.⋅lbf)

Heater Radiator Unit Sub–assy

Piping Clamp

Air Duct Sub–assy

Auto A/C Model:

Mode Damper Servo Sub–assy

Air Mix Damper Servo

Sub–assy

Cooler Thermistor No. 1

Cooler Evaporator Sub–assy No. 1

Packing

Air Conditioning Tube Assy

Cooler Expansion Valve

O–Ring

55–28

–HEATER & AIR CONDITIONER AIR CONDITIONING RADIATOR ASSY

2343Author: Date:

2002 CAMRY REPAIR MANUAL (RM881U)

General Information1
General Description1
Index1
Repair Procedures1
How to Use this Manual1
Service Specifications2
Terms Definition2
SI Unit3
Identification Information4
Vehicle Identification Number4
Factory of Production4
Engine Serial Number and Transaxle Serial Number4
Jacking up and Supporting Vehicle5
Basic Repair Hint5
Hints on Operations5
Repair Instructions5
Precoated Parts6
Gaskets6
Bolts, Nuts and Screws6
Fuses6
Clips7
Removal and Installation of Vacuum Hoses8
For Vehicles Equipped with SRS Airbag and Seat Belt Pretensioner9
Torque When Using Torque Wrench with Extension Tool9
Spiral Cable10
Horn Button Assembly10
Instrument Panel Passenger Airbag Assembly11
Front Seat Airbag Assembly12
Curtain Shield Airbag Assembly13
Seat Belt Pretensioner14
Airbag Sensor Assembly14
Wire Harness and Connector14
Electronic Control15
Removal and Installation of Fuel Control Parts15
Removal and Installation of Battery Terminal15
Handling of Electronic Parts15
Removal and Installation of Engine Intake Parts16
Handling of Hose Clamps16
For Vehicles Equipped with Mobile Communication System16
Removing and Installing of Fuel System Parts16
Notices When Using 2-Wheel Drum Tester17
For Vehicles Equipped with Traction Control (Trac) System17
For Vehicles Equipped with Catalytic Converter17
For Vehicles Equipped with Vehicle Skid Control (Vsc) System17
Vehicle Lift and Support Locations18
Notice about Vehicle Condition When Jacking up18
Notice for Using 4 Post Lift18
Notice for Using Jack and Safety Stand18
Notice for Using Swing Arm Type Lift19
Notice for Using Plate Type Lift19
How to Troubleshoot ECU Controlled Systems20
For Using OBDII Scan Tool or Hand-Held Tester20
General Information20
How to Proceed with Troubleshooting21
Customer Problem Analysis23
Symptom Confirmation and Diagnostic Trouble Code24
Symptom Simulation26
Vibration Method26
Heat Method26
Water Sprinkling Method27
Diagnostic Trouble Code Chart28
Problem Symptoms Table29
Circuit Inspection30
Electronic Circuit Inspection Procedure31
Basic Inspection31
Resistance Measuring Condition of Electronic Parts31
Handling of Connector31
Handling of Wire Harness32
Check Open Circuit32
Repair Method of Connector Terminal32
Check Short Circuit34
Check and Replace ECU35
Terms36
Abbreviations Used in this Manual36
Glossary of SAE and Toyota Terms41
Diagnostics Preparation44
Diagnostics Recommended Tools44
Engine Control System Preparation46
Fuel Preparation47
Emission Control Preparation49
Intake Preparation50
Engine Mechanical Preparation51
Exhaust Preparation61
Cooling Preparation62
Cooling Recommended Tools63
Lubrication Preparation64
Lubrication Recommended Tools66
Ignition Preparation67
Starting & Charging Preparation68
Starting & Charging Recommended Tools68
Front Suspension Preparation69
Front Suspension Recommended Tools69
Rear Suspension Preparation70
Tire & Wheel Preparation71
Drive Shaft / Propeller Shaft Preparation72
Brake Preparation75
Parking Brake Preparation78
Automatic Transmission/Trans Preparation79
Manual Transmission/Transaxle Preparation81
Clutch Preparation87
Clutch Recommended Tools87
Steering Column Preparation88
Steering Column Recommended Tools88
Power Steering Preparation89
Heater & Air Conditioner Preparation94
Heater & Air Conditioner Recommended Tools96
Supplemental Restraint System Preparation97
Supplemental Restraint System Recommended Tools98
Seat Belt Preparation99
Lighting Preparation100
Wiper & Washer Preparation101
Audio & Visual System Preparation102
Communication System Preparation103
Windshield/Windowglass/Mirror Preparation104
Instrument Panel/Meter Preparation105
Seat Preparation106
Sliding Roof/Convertible Preparation107
Engine Hood/Door Preparation108
Exterior/Interior Trim Preparation109
Vehicle Control System Preparation110
Cruise Control Preparation111
Standard Bolt112
How to Determine Bolt Strength112
Specified Torque for Standard Bolts113
How to Determine Nut Strength114
Engine Control System115
Service Data115
Torque Specification116
Fuel Service Data117
Fuel Torque Specification118
Emission Control Service Data119
Emission Control Torque Specification120
Intake Service Data121
Intake Torque Specification122
Engine Mechanical Service Data123
Engine Mechanical Torque Specification129
Exhaust Torque Specification134
Cooling Service Data135
Cooling Torque Specification136
Lubrication Service Data137
Lubrication Torque Specification138
Ignition Service Data139
Ignition Torque Specification140
Starting & Charging Service Data141
Starting & Charging Torque Specification142
Front Suspension Service Data143
Front Suspension Torque Specification144
Rear Suspension Service Data145
Rear Suspension Torque Specification146
Tire & Wheel Service Data147
Drive Shaft/Propeller Shaft/Axle Service Data148
Drive Shaft/Propeller Shaft/Axle Torque Specification149
Brake Service Data150
Brake Torque Specification151
Parking Brake Service Data152
Parking Brake Torque Specification153
Automatic Transmission/Transaxle Service Data154
Automatic Transmission/Transaxle Torque Specification156
Manual Transmission/Transaxle Service Data157
Clutch Service Data163
Clutch Torque Specification164
Steering Column Service Data165
Steering Column Torque Specification166
Power Steering Service Data167
Power Steering Torque Specification168
Heater & Air Conditioner Service Data169
Heater & Air Conditioner Torque Specification170
Supplemental Restraint System Torque Specification171
Wiper & Washer Torque Specification172
Instrument Panel/Meter Torque Specification173
Engine Hood/Door Torque Specification174
Inspect Accelerator Pedal Position Sensor175
Inspection Throttle Body175
On-Vehicle Inspection175
SFI System (2AZ-FE)175
Intake Air Flow Meter Sub-Assy176
Camshaft Timing Oil Control Valve Assy176
Accelerator Pedal Assy177
Throttle Body Assy177
E.F.I. Engine Coolant Temperature Sensor177
Knock Control Sensor178
E.F.I. Circuit Opening Relay Assy178
E.F.I. ECU Relay178
Throttle Body Assy (2AZ-FE) Components179
Remote Throttle Body Assy180
Install Throttle Body Assy180
SFI System (1MZ-FE) On-Vehicle Inspection181
Throttle Body Assy (1MZ-FE) Components185
Fuel System Precaution189
Work for Prevent Gasoline from Spilling out189
Check Fuel Pressure193
Fuel Injector Assy196
Fuel Injector Assy Components198
Fuel Injector Assy Replacement199
Remove Fuel Delivery Pipe Winjector199
Install Fuel Injector Assy199
Install Fuel Delivery Pipe Winjector200
Fuel Pump Assy (2AZ-FE) Components201
Remove Fuel Suction Tube Assy W/Pump & Gage203
Remove Fuel Tank Vent Tube Set Plate203
Separate Fuel Pump Tube Sub-Assy203
Install Fuel Pump Tube Sub-Assy205
Fuel Tank Assy (2AZ-FE) Components206
Disconnect Fuel Pump Tube Sub-Assy210
Remove Fuel Tank Assy210
Remove Fuel Tank over Fill Check Valve Assy211
Install Fuel Tank over Fill Check Valve Assy213
Install Fuel Tank Assy213
Fuel Injector Assy (1MZ-FE) Components222
Fuel Injector Assy (1MZ-FE) Replacement223
Fuel Pump Assy (1MZ-FE) Components225
Fuel Tank Assy (1MZ-FE) Components230
Emission Control System (2AZ-FE) On-Vehicle Inspection238
Inspect Air-Fuel Ratio Compensation System238
Inspect Evap System Line239
Check Airtightness in Fuel Tank and Filler Pipe241
Inspect Fuel Cut off Valve and Fill Check Valve241
Check Air Inlet Line241
Charcoal Canister Assy243
Emission Control System (1MZ-FE) On-Vehicle Inspection248
Ventilation Valve Sub-Assy255
Fuel Tank Cap Assy255
Emission Control Valve Set255
Air Cleaner Cap Sub-Assy256
Oxygen Sensor257
Air Fuel Ratio Sensor257
Inspect EGR Valve Position Sensor258
EGR System (1MZ-FE) On-Vehicle Inspection258
EGR Valve Assy259
Vacuum Control Valve259
E.G.R. Gas Temperature Sensor259
Vacuum Switching Valve No.1260
EGR Valve Assy (1MZ-FE) Replacement261
Intake Air Control System (1MZ-FE) On-Vehicle Inspection263
Intake Air Control Valve Assy264
Intake Air Control Valve Assy No.3264
Vacuum Switching Valve Assy No.1265
Intake Air Control Valve Assy (1MZ-FE) Replacement266
Engine Assembly (2AZ-FE) Inspection267
Fan and Generator V Belt (2AZ-FE) Replacement271
Valve Clearance (2AZ-FE) Adjustment273
Valve Lifter Selection Chart (Intake)277
Valve Lifter Selection Chart (Exhaust)278
Partial Engine Assy (2AZ-FE) Components282
Chain (2AZ-FE) Replacement290
Camshaft (2AZ-FE) Replacement304
Cylinder Head Gasket (2AZ-FE) Replacement311
Remove Intake Manifold311
Remove No.2 Camshaft312
Remove Camshaft312
Install Cylinder Head Gasket313
Install Cylinder Head Sub-Assy313
Inspect Cylinder Head Set Bolt313
Remove Cylinder Head Sub-Assy313
Install Camshaft314
Install No.2 Camshaft315
Install Exhaust Manifold Converter Sub-Assy315
Install Intake Manifold315
Timing Gear Case or Timing Chain Case Oil Seal (2AZ-FE) Replacement317
Remove Crankshaft Pulley317
Remove Timing Gear Case or Timing Chain Case Oil Seal318
Install Timing Gear Case or Timing Chain Case Oil Seal318
Install Crankshaft Pulley319
Engine Rear Oil Seal (2AZ-FE) Replacement320
Remove Drive Plate & Ring Gear Sub-Assy(A/T Transaxle)320
Install Drive Plate & Ring Gear Sub-Assy321
Remove Engine Rear Oil Seal321
Install Engine Rear Oil Seal321
Install Flywheel Sub-Assy322
Cylinder Head Assy (2AZ-FE) Overhaul323
Remove Intake Valve323
Remove Exhaust Valve323
Inspect Cylinder Head for Flatness324
Inspect Valve Seats324
Repair Valve Seats325
Inspect Camshaft Thrust Clearance325
Inspect Camshaft Oil Clearance325
Inspect Inner Compression Spring327
Inspect Intake Valve327
Inspect Exhaust Valve328
Inspect Intake Valve Guide Bush328
Inspect Exhaust Valve Guide Bush329
Remove Intake Valve Guide Bush329
Remove Exhaust Valve Guide Bush329
Install Intake Valve Guide Bush329
Install Exhaust Valve Guide Bush330
Install Ring W/Head Pin331
Install Stud Bolt332
Install Valve Stem Oil O Seal or Ring333
Install Intake Valve333
Install Exhaust Valve334
Inspect Connecting Rod Oil Clearance335
Inspect Connecting Rod Thrust Clearance335
Cylinder Block (2AZ-FE) Overhaul335
Remove Piston Sub-Assy W/Connecting Rod336
Remove Piston Ring Set337
Remove Piston Pin Hole Snap Ring337
Remove Piston337
Inspect Crankshaft Thrust Clearance337
Remove Crankshaft338
Inspect Cylinder Block for Flatness338
Inspect Cylinder Bore339
Inspect Piston Diameter339
Inspect Piston Clearance339
Inspect Ring Groove Clearance339
Inspect Piston Ring End Cap340
Inspect Piston Pin Oil Clearance340
Inspect Connecting Rod Sub-Assy341
Inspect Connecting Rod Bolt342
Inspect Crankshaft342
Inspect Crankshaft Bearing Cap Set Bolt343
Install Ring Pin343
Inspect Crankshaft Oil Clearance344
Install Tight Plug346
Install Straight Pin347
Install Piston348
Install Piston Ring Set348
Install Crankshaft Thrust Washer Upper349
Install Crankshaft Bearing No.2349
Install Crankshaft Bearing349
Install Connecting Rod Bearing350
Exhaust Pipe (2AZ-FE) Components352
Exhaust Pipe (1MZ-FE) Components355
Cooling System (2AZ-FE) On-Vehicle Inspection358
Inspect Cooling System for Leaks358
Check Engine Coolant Level at Reservoir358
Check Engine Coolant Quality358
Thermostat359
Radiator Cap Sub-Assy359
Cooling Fan System (2AZ-FE) On-Vehicle Inspection361
Cooling Fan Relay362
Add Coolant363
Drain Coolant363
Coolant (2AZ-FE) Replacement363
Water Pump Assy (2AZ-FE) Replacement365
Remove Water Pump Pulley365
Remove Water Pump Assy365
Install Water Pump Assy365
Thermostat (2AZ-FE) Replacement368
Radiator Assy (2AZ-FE) Removal & Installation and Disassembly & Reassembly369
Cooling System (1MZ-FE) On-Vehicle Inspection371
Cooling Fan System (1MZ-FE) On-Vehicle Inspection374
Coolant (1MZ-FE) Replacement377
Water Pump Assy (1MZ-FE) Replacement378
Thermostat (1MZ-FE) Replacement382
Radiator Assy (1MZ-FE) Removal & Installation and Disassembly & Reassembly383
Lubrication System (2AZ-FE) On-Vehicle Inspection385
Check Engine Oil Level385
Check Engine Oil Quality385
Remove Oil Pressure Switch Assy385
Check Oil Pressure386
Install Oil Pressure Switch386
Start Engine and Check for Leaks386
Oil Pump Assy (2AZ-FE) Replacement387
Oil Filter Sub-Assy (2AZ-FE) Replacement391
Lubrication System (1MZ-FE) On-Vehicle Inspection392
Oil Pump Assy (1MZ-FE) Replacement394
Oil Filter Sub-Assy (1MZ-FE) Replacement406
Ignition System (2AZ-FE) On-Vehicle Inspection407
Ignition System (1MZ-FE) On-Vehicle Inspection409
Starting System (2AZ-FE) Inspection411
Starter Assy (2AZ-FE) Replacement413
Starter Assy (2AZ-FE) Components414
Remove Repair Service Starter Kit415
Remove Starter Commutator End Frame Assy415
Remove Starter Armature Assy416
Inspect Starter Armature Assy416
Inspect Starter Commutator End Frame Assy417
Inspect Repair Service Starter Kit417
Install Starter Armature Assy418
Install Starter Commutator End Frame Assy418
Install Repair Service Starter Kit419
Charging System (2AZ-FE) Precaution420
Charging System (2AZ-FE) On-Vehicle Inspection421
Check Battery Electrolyte Level421
Check Battery Voltage421
Check Battery Terminals, Fusible Link and Fuses421
Inspect Charging Circuit Without Load422
Generator Assy (2AZ-FE) Replacement423
Generator Assy (2AZ-FE) Components424
Remove Generator Pulley425
Remove Generator Brush Holder Assy426
Remove Alternator Rectifier End Frame426
Remove Generator Rotor Assy426
Inspect Generator Regulator Assy426
Inspect Generator Rotor Assy427
Inspect Generator Holder W/Rectifier427
Inspect Brush428
Install Generator Rotor Assy428
Starting System (1MZ-FE) Inspection431
Starter Assy (1MZ-FE) Replacement433
Starter Assy (1MZ-FE) Components434
Charging System (1MZ-FE) Precaution440
Charging System (1MZ-FE) On-Vehicle Inspection441
Generator Assy (1MZ-FE) Replacement443
Generator Assy (1MZ-FE) Components444
Front Suspension System451
Front Suspension System Repair452
Front Suspension Components453
Front Wheel Alignment Adjustment455
Front Shock Absorber with Coil Spring Overhaul459
Front Suspension Arm Sub-Assy Lower No.1 LH Replacement465
Lower Ball Joint Assy Front LH Replacement467
Stabilizer Bar Front Replacement469
Rear Suspension System Problem Symptoms Table472
Rear Suspension System Components473
Rear Wheel Alignment Adjustment474
Shock Absorber Assy Rear LH Replacement475
Shock Absorber Assy Rear LH Disposal480
Rear Suspension Arm Assy No.1 LH Replacement481
Rear Suspension Arm Assy No.2 LH Replacement485
Stabilizer Bar Rear Replacement488
Strut Rod Assy Rear Replacement490
Wheel and Tire System Inspection492
Drive Shaft, Propeller Shaft, Axle Problem Symptoms Table493
Drive Shaft, Propeller Shaft, Axle On-Vehicle Inspection494
Drive Shaft, Propeller Shaft, Axle Components496
Front Drive Shaft Overhaul500
Front Axle Hub Sub-Assy LH Replacement513
Inspect and Adjust Front Wheel Alignment518
- Front Axle LH Hub Bolt Replacement519
- Rear Axle Hub & Bearing Assy LH Replacement520
Check Abs Speed Sensor Signal(W/ Abs)522
- Rear Axle Carrier Sub-Assy LH Replacement523
- W/O VSC (BOSCH MADE)525
- W/O VSC (DENSO MADE)525

Brand	Toyota
Model	2002 Camry
Category	Automobile
Language	English

Toyota 2002 Camry User Manual

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Questions and Answers:

Toyota 2002 Camry Specifications

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