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Bora 2006
Volkswagen Bora 2006 User Manual
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2
Service interval display
2.1
Resetting service interval display
⇒ Maintenance ; Booklet 20.1
Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005
154
Rep. Gr.90 - Instruments, GCI
161
163
Table of Contents
Table of Contents
3
Jetta 2005 ➤ , Bora
8
Starter, Current Supply, CC
9
Battery
9
Fundamentals for Batteries
9
Types of Battery
9
Warning Notices and Safety Regulations
10
Battery Terminal Connection
12
Checking Battery
13
Procedure When Checking the Battery
13
Visual Check
13
Checking Battery with Magic Eye
14
Checking Low Maintenance Battery
15
Check no Load Voltage of Battery
18
Battery Tester with Printer VAS 5097 a
19
Evaluating Test Result
22
Charging Battery
23
Battery Charger VAS 5095 a
23
Battery Charger VAS 5900
27
Totally Discharged Batteries
35
Disconnecting and Reconnecting Batteries
37
Disconnecting Battery
37
Connecting Battery
37
Removing and Installing Battery
39
Models with a Petrol Engine
39
Models with a Diesel Engine
40
Torque Settings: Battery
44
Starter
45
Checking Starter B
45
Removing and Installing Starter, Automatic Gearbox
46
Removing and Installing Starter, Automated Shift Gearboxes
66
Removing and Installing Starter, Manual Gearbox
84
Torque Settings: Starter
105
Alternator
106
Fastening B+ Wire to Alternator
106
Checking Ribbed Belt (Poly V-Belt)
106
Check Alternator C
107
Alternator, 1.6 L Injection Engine
107
Alternator, 1.6 L FSI Engine
112
Alternator, 2.0 L FSI Engine
116
Alternator, 2.0 L FSI Turbo Engine
123
Alternator 2.5 L Injection Engine
130
Alternator, 1.9 L TDI Engine
134
Alternator, 2,0 L TDI Engine
141
Removing and Installing Ribbed Belt (Poly V-Belt) Pulley on Alternator
145
Voltage Regulator for Alternator
150
Torque Settings: Alternator
153
General Torque Settings for All Vehicles
153
L Injection Engine and 2.0 L FSI Engine
153
2.0 L FSI Turbo Engine
154
1.9 L and 2.0 L TDI Engine
155
2.5 L Injection Engine
156
Cruise Control System (CCS)
157
Activating and Deactivating Cruise Control System
157
Dash Panel Insert
158
Jetta 2005 ➤ , Bora
158
Renewing Dash Panel Insert
158
Removing and Installing Dash Panel Insert
159
Description of Reverse Side of Dash Panel Insert
160
Warning Lamp Symbols in Dash Panel Insert
160
Resetting Service Interval Display
162
Service Interval Display
162
Instruments, GCI
158
Windscreen Wash/Wipe System
163
Windscreen Wiper System
163
Deactivating APP Function of Wiper Motors
163
Removing and Installing the Windscreen Wiper System
164
Removing and Installing Wiper Arms
168
Adjusting Wiper Blade Park Position
169
Removing and Installing Aerodynamic Wipers
170
Removing and Installing Rain and Light Detector Sensor G397
171
Windscreen Washer System
173
Assembly Overview of Windscreen Washer System
173
Removing and Installing Reservoir for Windscreen and Headlight Washer Systems
174
Removing and Installing Washer Pump V5
176
Removing and Installing Windscreen Washer Spray Jets
177
Adjusting Front Windscreen Washer System Spray Jets
177
Headlight Washer System
178
Assembly Overview - Headlight Washer System
179
Removing and Installing Headlight Washer System Pump V11
179
Removing and Installing Pop-Up Spray Jet Cylinder
180
Removing and Installing Spray Jet Assembly
181
Adjusting Headlight Washer System Jets
181
Bleeding the Headlight Washer System
181
Wash Water Line Hose Couplings
182
Windscreen and Rear Window Washer System
182
Headlight Washer System
183
Hose Repair
184
General Description
184
Repairing Smooth Pipe
184
Repairing Corrugated Pipe
184
Torque Settings: Windscreen Wash/Wipe System
186
Lights, Lamps, Switches - Outside
187
Headlight
187
Assembly Overview, Headlight
187
Jetta 2005 ➤ , Bora
188
Removing and Installing Headlights
189
Adjusting Headlight Installation Position
190
Renewing Headlight Bulbs
192
Servicing Headlight Securing Lugs
196
Adjusting Headlights
197
Main Headlights with Gas Discharge Bulbs
198
Assembly Overview - Gas Discharge Headlights
199
Removing and Installing Headlights
200
Adjusting Headlight Installation Position
200
Renewing Headlight Bulbs
200
Removing and Installing Headlight Range Control Motor
206
Removing and Installing Gas Discharge Light Control Unit
206
Headlight Range Control Unit J431
206
Vehicle Level Sender
209
Servicing Headlight Securing Lugs
212
Adjusting Headlights
212
Fog Lights
213
Assembly Overview - Fog Light
213
Removing and Installing Fog Lights
213
Removing and Installing Fog Light Bulb
214
Adjusting Fog Lights
215
Removing and Installing Side Marker in Front Bumper
216
Removing and Installing Front Side Marker
216
Mirror Turn Signal Bulb and Entry Light in Exterior Mirror
217
Removing and Installing Turn Signal Bulb
217
Removing and Installing Entry Light in Exterior Mirror
218
Tail Lights
220
Assembly Overview - Tail Light in Side Panel
220
Removing and Installing Tail Light in Side Panel
220
Removing and Installing Tail Light Bulb Carrier in Side Panel
221
Assembly Overview - Tail Light in Tailgate
222
Removing and Installing Tail Light in Tailgate
222
Removing and Installing Tail Light Bulb Carrier in Tailgate
223
Number Plate Lights
225
Removing and Installing Number Plate Light X
225
Additional Brake Light
226
Removing and Installing High Level Brake Light Bulb M25
226
Steering Column Switch
227
Assembly Overview - Steering Column Switch
228
Removing and Installing Steering Column Switch
228
Steering Column Electronics Control Unit J527
235
Steering Angle Sender G85
236
Ignition Switch and Lock Cylinder
237
Removing and Installing Steering Lock Housing
237
Removing and Installing Lock Cylinder
237
Removing and Installing Ignition Switch
239
Parking Aid
241
Assembly Overview - Parking Aid
242
Removing and Installing Parking Aid Control Unit J446
242
Removing and Installing Parking Aid Sensor
243
Removing and Installing Rear Parking Aid Warning Buzzer H15
244
Final Control Diagnosis
244
Torque Settings: Lights, Bulbs, Switches - Exterior
246
Torque Settings: Headlight
246
Torque Settings: Fog Lights
246
Torque Settings - Tail Light in Side Panel
246
Torque Settings - Tail Light in Tailgate
246
Torque Settings: Vehicle Level Sender
246
Lights, Lamps, Switches - Inside
247
Lights and Switches in Engine Compartment
247
Removing and Installing Bonnet Contact Switch F266
247
Lights and Switches in Dash Panel
248
Removing and Installing Light Switch E1
248
Jetta 2005 ➤ , Bora
248
Removing and Installing Glove Compartment Light W6
249
Removing and Installing Glove Compartment Light Switch E26
250
Removing and Installing Switches and Instruments Illumination Regulator E20
250
Removing and Installing Front Passenger Side Airbag Deactivated Warning Lamp K145
251
Removing and Installing Hazard Warning Light Switch E3
252
Removing and Installing Left Footwell Light W9 and Right Footwell Light W10
252
Removing and Installing Key Operated Switch to Deactivate Front Passenger Side Airbag E224
254
Lights and Switches in Front Doors
256
Removing and Installing Window Regulator Switch in Front Passenger Door E107
256
Removing and Installing Switch Module for Driver Side Mirror Adjustment
256
Removing and Installing Driver Side Interior Locking Button for Central Locking System E308
257
Components - Front Door Locks
258
Removing and Installing Switch Module for Driver Side Window Lift
258
Removing and Installing Remote Release Button for Fuel Filler Flap and Rear Lid E463 and Key Operated Switch to Block Release of Rear Lid Remote E232
260
Lights and Switches in Rear Doors
262
Components - Front Door Locks
262
Lights and Switches in Luggage Compartment
264
Removing and Installing Luggage Compartment Light W3
264
Removing and Installing Rear Lid Lock Unit F256
265
Lights and Switches in Roof Trim
266
Removing and Installing Front Interior Light and Reading Light (Vehicles with no Sliding Sunroof)
266
Removing and Installing Front Interior Light and Reading Light (Vehicles with Sliding Sunroof)
269
Rear Interior and Reading Light (Vehicles Without ATAS)
273
Rear Interior and Reading Light (Vehicles with ATAS)
275
Removing and Installing Garage Door Operating Unit E284
279
Lights and Switches in Centre Console
280
Removing and Installing TCS and ESP Button E256
280
Horn
282
Removing and Installing Treble Tone Horn H2 and Bass Tone Horn H7
282
Checking Treble Tone Horn H2 and Bass Tone Horn H7
282
Immobilizer
283
Immobilizer Control Unit J362
283
Immobilizer Reader Coil D2
283
Ignition Key
283
Anti-Theft Alarm System (ATAS)
285
Activating and Deactivating Anti-Theft Alarm System
285
Removing and Installing Anti-Theft Alarm Ultrasonic Sensor G209
286
Removing and Installing Vehicle Inclination Sender G384
286
Central Locking and Anti-Theft Alarm System Aerial R47
286
Alarm Horn H12
287
Wiring
289
Vehicle Diagnosis, Testing and Information Systems
289
Connecting Vehicle Diagnosis, Testing and Information System VAS 5051A
289
Jetta 2005 ➤ , Bora
290
Removing and Installing Fuse Holder
291
Removing and Installing Fuse Holder on Left of Dash Panel
291
Removing and Installing Relay Carrier
293
Removing and Installing Relay Carrier with Safety Cut-Out on Left of Dash Panel
293
Removing and Installing Relay Carrier on Onboard Supply Control Unit, on Left of Dash Panel
294
Electronics Boxes
296
Removing and Installing Electronics Box on Left in Engine Compartment
296
Control Units
300
Onboard Supply Control Unit J519
300
Data Bus Diagnostic Interface J533
302
Central Control Unit for Convenience System J393
303
Convenience System Central Control Unit
306
Alarm System
306
Trailer Detector Control Unit J345
307
Wiring Harness and Connector Repairs
310
Safety Instructions
310
General Notes Concerning Repairs to Vehicle Electrical System
310
Notes on Repairs to Wiring Harness and Connectors
310
Supplementary Notes on Repair of CAN Bus Wiring
311
Wiring Harness Repair Set V.A.G 1978
312
Renewal of Aerial Wiring
313
General Description
313
Assembly Overview - an Aerial Wire
313
Installing a New Aerial Wire
313
Torque Settings: Cables
315
Torque Settings: Electronics Box in Left Side of Engine Compartment
315
Torque Settings Trailer Detector Control Unit J345
315
4
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Volkswagen Bora 2006 Specifications
General
Brand
Volkswagen
Model
Bora 2006
Category
Automobile
Language
English
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