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Xinje DS2 series User Manual

Xinje DS2 series
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15
3-2-3I/O Signal Names and Functions
The following section describes servo driver I/O signal names and functions.
Input Signals
Item
I
nput
F
unction
R
eference chapter
Digital input
SI1SI6
Multi-functional input terminal 5-12-1
Pulse input
PUL
PUL-
PUL+
P2-00=1A-phase pulse
P2-00=2pulse
5-3-2
DIR
DIR-
DIR+
P2-00=1B-phase pulse
P2-00=2pusle direction (sign)
5-3-2
Output Signals
Class
Name
Functions
Reference
chapter
Digital Output SO1SO3 Multi-functions Output Terminals 5-12-2
Notes: the control signal must be grounded, please refer to chapter 3-4.
3-2-4Interface Circuits
This section shows examples of servo driver I/O signal connection to the host controller.
The interface with the command input circuit
(1) Analog input circuit
DS2-2□P□-A
DS2-2□P□-B
Host device servo drive
The analog signal is speed command or torque command. The input
impedance is shown as below.
• speed command input: about 13KΩ
• torque command input: about 13KΩ
• max allowed voltage of input signal: ±10V
(2) Position command input circuit
+10V
-10V
11 T-REF
12 V-REF
13 GND
0V
R=13KΩ
2KΩ
1W

Table of Contents

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Xinje DS2 series Specifications

General IconGeneral
Control ModePosition, Speed, Torque
Installation AltitudeBelow 1000m
CategoryServo Drive
Output Power0.1kW to 7.5kW
Communication InterfaceRS485, CANopen
Encoder Feedback17-bit absolute encoder
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Overload, Overtemperature, Encoder fault
Ambient Temperature0°C to 55°C
Storage Temperature-20°C to +65°C
Vibration Resistance5.9 m/s²
Shock Resistance19.6 m/s²
Cooling MethodNatural cooling or forced air cooling
SeriesDS2 series

Summary

Safety Precautions

Hazard Symbols and Definitions

Explains CAUTION and WARNING symbols for hazard levels.

Pre-Installation Checks

Guidance for checking products upon delivery before installation.

Installation and Wiring Precautions

Essential safety steps for installing and wiring the unit.

Safety Precautions (continued)

Safe Operation Guidelines

Critical safety measures to follow during product operation.

Preface

Manual Structure Overview

Outlines the manual's chapters and content.

Target Audience Identification

Defines the intended users of this manual.

Manual Acquisition Methods

Information on how to obtain the manual.

1 Product Verification and Part Identification

1.1 Checking Delivered Products

A checklist to verify received products against orders.

1.1.1 Servomotor Details

Information on servomotor external appearance and nameplate.

1 Product Verification and Part Identification (continued)

1.1.2 Servo Driver Details

Information on servo driver external appearance and nameplate.

1 Product Verification and Part Identification (continued)

1.1.3 Drive-Motor Compatibility Table

Matches specific servo drives with compatible motors.

1.2 Product Component Identification

Identifies and labels key parts of the products.

1.2.1 Servomotor Components

Diagram showing the main parts of a servomotor.

1 Product Verification and Part Identification (continued)

1.2.2 Servo Driver Components

Diagrams illustrating the components of various servo driver models.

2 Installation Procedures

2.1 Servomotor Installation Guidelines

Procedures and precautions for installing servomotors.

2.1.1 Servomotor Storage Conditions

Recommended temperature range for storing servomotors.

2.1.2 Servomotor Installation Environment

Specifies suitable conditions for installing servomotors.

2.1.3 Shaft Concentricity Requirements

Guidelines for ensuring shaft alignment during installation.

2 Installation Procedures (continued)

2.1.4 Servomotor Orientation

Notes on permissible installation orientation for servomotors.

2.1.5 Handling Exposure to Oil and Water

Precautions against oil and water during installation.

2.1.6 Cable Management

Instructions for managing cables to prevent stress.

2.2 Servo Driver Installation Guidelines

Procedures and precautions for installing servo drivers.

2.2.1 Servo Driver Storage Conditions

Recommended temperature and humidity for storing servo drivers.

2.2.2 Servo Driver Installation Site Requirements

Environmental and location considerations for driver installation.

2 Installation Procedures (continued)

2.2.3 Servo Driver Orientation

Correct mounting orientation for servo drivers for optimal cooling.

2.2.4 Multi-Driver Installation

Steps for installing multiple servo drivers side-by-side.

2 Installation Procedures (continued)

Control Panel Environmental Conditions

Specifies optimal environmental parameters for control panel installation.

3 Wiring Procedures

3.1 Main Circuit Wiring

Illustrates main circuit wiring and highlights key precautions.

3.1.1 Main Circuit Terminal Identification

Details and explains the function of main circuit terminals.

3 Wiring Procedures (continued)

3.1.2 Typical Wiring Example

A visual representation of a standard wiring setup.

3 Wiring Procedures (continued)

3.1.3 Servo Motor Winding Terminals

Lists and maps winding terminals on servo motors.

3.2 I/O Signal Overview

Introduces the I/O signals used by the servo drivers.

3.2.1 CN0 and CN1 Terminal Layouts

Diagrammatic representation of CN0 and CN1 connector pinouts.

3.2.2 CN0 and CN1 Connector Details

Detailed description of signals for CN0 and CN1 connectors.

3 Wiring Procedures (continued)

3.2.3 I/O Signal Names and Functions

Explains the purpose and naming of various I/O signals.

3.2.4 Interface Circuit Examples

Illustrates common interface circuit configurations for I/O signals.

3 Wiring Procedures (continued)

3.3 Encoder Wiring

Guidance on connecting servo encoders.

3.3.1 Encoder Connection Methods

Describes different ways to connect encoders.

3 Wiring Procedures (continued)

3.3.2 CN2 Encoder Connector Pinout

Detailed layout and description of the CN2 connector.

3.4 Standard Connection Examples

Provides typical wiring examples for various applications.

3 Wiring Procedures (continued)

3.4.1 Position Control Mode Wiring

Example wiring diagram for position control mode operation.

3 Wiring Procedures (continued)

3.5 Communication Port Configuration

Information on setting up communication ports.

3.5.1 Serial Port 1 (COM1) Configuration

Details for configuring the COM1 serial port.

3 Wiring Procedures (continued)

3.5.2 Serial Port 2 (COM2) Configuration

Details for configuring the COM2 serial port.

3.6 Regenerative Resistor Connection

Explanation of the purpose and connection of regenerative resistors.

4 Operate Panel Usage

4.1 Basic Operate Panel Functions

Overview of the operate panel's capabilities.

4.1.1 Operate Panel Key Functions

Describes the purpose of each button on the operate panel.

4.1.2 Mode Switching Procedures

How to navigate between different operating modes.

4 Operate Panel Usage (continued)

4.2 Running Status Mode Description

Explanation of how to interpret the running status mode displays.

4 Operate Panel Usage (continued)

4.3 Monitoring Mode Operations

Guide on how to use the monitoring mode to check system status.

4 Operate Panel Usage (continued)

4.3.1 Monitor Mode Guide

Step-by-step instructions for using the monitor mode.

4.3.2 I/O Signal Status Display (U-21)

Explains the display for I/O signal status.

4 Operate Panel Usage (continued)

4.3.3 I/O Terminal Status Display (U-22)

Explains the display for I/O terminal status.

4.4 Auxiliary Function Mode

How to access and use the auxiliary function mode.

4 Operate Panel Usage (continued)

4.4.1 System Information Check

Procedure for checking system information.

4.4.2 Auxiliary Run Mode Operations

Details on using auxiliary run modes like Jog and Trial Operation.

4 Operate Panel Usage (continued)

F1-02 Current Offset Auto-Adjustment

Steps to perform current offset auto-adjustment.

F1-03 Speed Offset Auto-Adjustment

Steps to perform speed command offset auto-adjustment.

F1-04 Torque Offset Auto-Adjustment

Steps to perform torque command offset auto-adjustment.

F1-05 Forced Servo Enable Control

Function to enable or disable forced servo operation.

4.4.3 Motor Type Selection

Procedure for changing the selected motor type.

4 Operate Panel Usage (continued)

4.4.4 Alarm Information Check

How to check and retrieve alarm history.

4.4.5 Reset Parameters to Default

Steps for restoring factory default parameter settings.

4.4.6 External Monitoring Setup

Instructions for enabling external monitoring via PC.

4.5 Parameter Adjustment Guide

General guidance on how to adjust operational parameters.

4 Operate Panel Usage (continued)

4.6 Alarm Handling Procedures

Information on alarm codes and how to reset alarms.

5 Servo System Operation

5.1 Control Mode Selection

Overview of available servo control modes.

5.2 Basic Function Settings

Configuration of fundamental servo functions.

5 Servo System Operation (continued)

5.2.1 Servo ON Signal Configuration

Setting the /S-ON signal for servo enable.

5.2.2 Motor Rotation Direction Control

How to reverse the motor's rotation direction.

5.2.3 Overtravel Limit Setup (P-OT/N-OT)

Configuring overtravel limit switches for safety.

5 Servo System Operation (continued)

5.2.4 Motor Stop Mode Selection

Defining motor stop behavior when servo is OFF.

5.2.5 Power-Off Brake (BK) Function

Information regarding the use of the power-off brake.

5 Servo System Operation (continued)

5.3 External Pulse Position Mode

Parameters for controlling position via external pulse commands.

5.3.1 Control Mode for External Pulse

Selecting the control mode for external pulse operation.

5.3.2 Pulse Command Input Types

Explanation of different pulse command input formats.

5 Servo System Operation (continued)

5.3.2.1 Pulse Mode Selection Options

Choosing between CW/CCW and Pulse+Direction modes.

5.3.2.2 Command Pulse Signal Explanation

Detailed diagrams and specifications for command pulse signals.

5 Servo System Operation (continued)

5.3.3 Electronic Gear Ratio Configuration

How to set up the electronic gear ratio for position control.

5 Servo System Operation (continued)

5.3.3.1 Electronic Gear Ratio Parameters

Table listing parameters for electronic gear ratio setup.

5.3.3.2 Setting the Electronic Gear Ratio

Step-by-step guide for calculating and setting the electronic gear ratio.

5.3.4 Position Command Filter Setup

How to configure filters for position command signals.

5 Servo System Operation (continued)

5.3.5 Pulse Error Clear Function (/CLR)

Explanation of the pulse error clearing mechanism.

5.3.6 Positioning Completion Signal (/COIN)

Describes the signal indicating successful positioning.

5 Servo System Operation (continued)

5.3.7 Positioning Near Signal (/NEAR)

Explains the signal indicating proximity to the target position.

5.3.8 Command Pulse Prohibition (/INHIBIT)

How to temporarily stop command pulse counting.

5 Servo System Operation (continued)

5.4 Internal Position Mode

Parameters and operations for internal position control.

5.4.1 Internal Position Control Mode Selection

Selecting the control mode for internal positioning.

5.4.2 Internal Position Given Mode Setup

Configuring the internal position setpoint.

5 Servo System Operation (continued)

5.4.2.1 Wait Mode Operation

Explanation of the wait mode for positioning completion.

5.4.2.2 Change Step Mode Operation

Explanation of how to change steps based on signals.

5 Servo System Operation (continued)

5.4.2.3 Positioning Mode Types

Differentiates between relative and absolute positioning.

5 Servo System Operation (continued)

5.4.3 Segment Position Parameter Setup

Setting position parameters for multiple segments.

5.4.4 Step Change Signal (/CHGSTP)

Details on using the step change signal.

5.4.5 Pause Current Signal (/INHIBIT)

Explanation of the pause current signal function.

5 Servo System Operation (continued)

5.4.6 Skip Current Signal (/ZCLAMP)

Explanation of the skip current signal.

5.4.7 Reference Origin Finding

Procedures for finding and setting the reference origin.

5 Servo System Operation (continued)

Reference Origin Finding Diagrams

Visual guide for finding the reference origin.

Defining the Reference Origin with Signal

Method for defining origin using a signal.

5.5 Speed Control (Analog Voltage Command)

5.5.1 Control Mode Selection for Analog Speed

Selecting the control mode for analog voltage speed input.

5.5.2 Rated Speed Analog Value Setting

Configuring the analog value corresponding to rated speed.

5 Servo System Operation (continued)

5.5.3 Speed Offset Auto-Adjustment (F1-03)

Steps for auto-adjusting speed command offset.

5.5.4 Proportion Action Command (/P-CON)

Explanation of the /P-CON signal for control mode selection.

5.5.5 Zero Clamp Function (/ZCLAMP)

How to use the zero clamp function for stopping and holding.

5 Servo System Operation (continued)

5.5.6 Speed Coincidence Signal (/V-CMP)

Description of the speed coincidence signal.

5.5.7 Torque Limit Settings

Configuration options for limiting motor torque.

5.5.7.1 Internal Torque Limit Setup

Setting the maximum internal torque output.

5 Servo System Operation (continued)

5.5.7.2 External Torque Limit (Input Signal)

Setting external torque limits using input signals.

5.5.7.3 External Torque Limit (Analog Voltage)

Setting external torque limits via analog voltage.

5.5.7.4 External Torque Limit (Combined Input)

Using both input signals and analog voltage for torque limits.

5 Servo System Operation (continued)

5.5.7.5 Output Torque Limit Signal (/CLT)

Signal indicating when torque reaches its limit.

5.5.8 Soft Start Functionality

How to configure soft start for smooth acceleration/deceleration.

5.5.9 Filter Settings

Parameters for filtering speed command and feedback signals.

5 Servo System Operation (continued)

5.5.10 Speed Command Input Dead Voltage

Setting a dead voltage range for speed command input.

5.6 Speed Control (Internal Speed)

5.6.1 Internal Speed Control Mode Selection

Selecting the control mode for internal speed operation.

5.6.2 Internal Speed Value Settings

Configuring three internal speed values.

5.6.3 Input Signal for Speed Switching

Using input signals to switch between internal speeds.

5 Servo System Operation (continued)

Input Signal Function Realization

How input signals affect speed selection.

Speed Switching Running Example

A graphical example of speed switching.

5.7 Speed Control (Pulse Frequency Command)

5.7.1 Control Mode for Pulse Frequency Speed

Selecting the control mode for pulse frequency speed.

5.7.2 Pulse Frequency Command Input

Details on using pulse frequency as a speed command.

5.7.3 Rated Speed Pulse Frequency Setting

Setting the pulse frequency corresponding to rated speed.

5.7.4 Speed Command Pulse Filter Time

Setting a filter for speed command pulses.

5.8 Torque Control (Analog Voltage Command)

5.8.1 Control Mode for Analog Torque

Selecting the control mode for analog torque command.

5.8.2 Rated Torque Analog Value Setting

Configuring the analog value corresponding to rated torque.

5 Servo System Operation (continued)

5.8.3 Torque Command Offset Auto-Adjustment (F1-04)

Steps for auto-adjusting torque command offset.

5.8.4 Torque Command Filter Time

Setting a filter for torque command signals.

5 Servo System Operation (continued)

5.8.5 Torque Limit Settings

Configuration options for limiting motor torque.

5.8.5.1 Internal Speed Limit in Torque Mode

Setting internal speed limits during torque control.

5.8.5.2 External Speed Limit in Torque Mode

Setting external speed limits during torque control.

5 Servo System Operation (continued)

5.8.5.3 Speed Limit Output Signal (/VLT)

Signal indicating when speed reaches its limit.

5.8.6 Torque Command Input Dead Area Voltage

Setting a dead voltage range for torque command input.

5.9 Torque Control (Internal Setting)

5.9.1 Internal Torque Control Mode Selection

Selecting the control mode for internal torque control.

5.9.2 Internal Torque Command Setup

Setting the internal torque command value.

5 Servo System Operation (continued)

5.10 Control Mode Switching

How to switch control modes using an external signal.

5.11 Other Output Signals

5.11.1 Alarm and Alarm Reset Signals (/ALM, /ALM-RST)

Details on alarm and alarm reset signals.

5.11.2 Warning Signal (/WARN)

Details on the warning signal.

5 Servo System Operation (continued)

5.11.3 Rotation Checking Signal (/TGON)

Details on the rotation checking signal.

5.11.4 Servo Ready Signal (/S-RDY)

Details on the servo ready signal.

5 Servo System Operation (continued)

5.11.5 Encoder Z Phase Output Signal (/Z)

Details on the encoder Z phase output signal.

5.11.6 AB Phase Feedback Signal

Details on the AB phase feedback signal for encoders.

5.12 I/O Signal Distribution Overview

How input and output signals are distributed to terminals.

5.12.1 Input Signal Distribution

Explains how input signals are assigned to terminals.

5 Servo System Operation (continued)

5.12.2 Default Input Terminal Settings

Default assignments for input terminals.

5 Servo System Operation (continued)

5.12.3 Output Terminal Distribution

Explains how output signals are assigned to terminals.

5.12.4 Default Output Terminal Settings

Default assignments for output terminals.

6 Servo Gain Adjustment

6.1 Servo Gain Setting Principles

Introduction to adjusting servo gains.

6.1.1 Speed Loop Gain Adjustment

How to configure gains for the speed loop.

6.1.2 Position Loop Gain Adjustment

How to configure gains for the position loop.

6 Servo Gain Adjustment (continued)

6.1.2.1 Position Loop Proportional Gain Setup

Setting the proportional gain for the position loop.

6.1.2.2 Position Loop Feedforward Gain Setup

Setting the feedforward gain for the position loop.

6.1.3 Parameter Adjustment Experience

Practical advice for tuning servo parameters.

6.1.4 Proportion Action Command (P-CON)

Explanation of the P-CON signal for P/PI control.

6 Servo Gain Adjustment (continued)

6.1.5 Gain Switching Function (G-SEL)

How to switch between different gain sets online.

7 Specifications and Dimensions

7.1 Servo Motor Specifications

Detailed specifications for various servo motor models.

7.1.1 Servo Motor Electrical and Physical Data

Tables listing motor specifications like power, speed, torque.

7 Specifications and Dimensions (continued)

7.1.2 Servo Motor Torque-Speed Characteristics

Graphical representation of motor performance curves.

7.1.3 Servo Motor Dimensional Drawings

Visual documentation of motor dimensions.

7 Specifications and Dimensions (continued)

7.2 Servo Driver Specifications

General specifications for the servo drivers.

7.2.1 General Servo Driver Specifications

Key electrical and environmental data for servo drivers.

7 Specifications and Dimensions (continued)

7.2.2 Servo Driver Performance Specifications

Detailed performance metrics for servo drivers.

7 Specifications and Dimensions (continued)

7.2.3 Servo Driver Dimensional Drawings

Visual documentation of servo driver dimensions.

8 Alarm Information

Alarm Code Reference

A comprehensive list of alarm codes, their causes, and solutions.

Appendix 1 Parameter List

Appendix 2 Application Example

Application Mode 6: Pulse Command Position

Description of the specific application mode.

Equipment Setup for Application

Introduction to the hardware setup for the example.

Application Analysis and Requirements

Analysis of the application's needs and operational considerations.

Application Signal and Terminal Mapping

Details of signals and terminals used in the example.

Appendix 2 Application Example (continued)

Application Debugging Procedures

Steps for testing and debugging the application setup.

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