5、FOOT PEDAL COMPONENT
47
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color Zinc) 2
2 1271200-163000 ZT250-S shift lever spline rocker arm (dark gray) 1
3 1274100-042000 Miniature rod end ball bearing SAJK6C 1
4 1250303-010093 GB6177.1M6 (environmental color) 1
5 1250301-020093 GB6170M6 (environmental color) 1
6 1274200-035194 ZT310 front fender liner(Black Zinc) 1
8 1250301-018093 GB6170 M6-LH(color Zinc ) 1
9 1274100-043000 Miniature rod end ball bearing SALJK6C 1
11 1251112-002093 M6×30 Hexagon flange bolts (color Zinc) 1
Shift lever assembly
Fig.6 FOOT PEDAL
COMPONENT
10 1251700-059093
Flanging bushingφ6.4×φ9×8＋φ18×2(environmental
color)
1
17 1274100-041000
ZT250-S shift lever adjusting screw φ10×150(Black
Zinc)
PROCEDURE:
●Gear shift rod assembly
Loosen nut⑸ and nut⑻ respectively with 10# open-ended wrench, rotate the groove position on adjusting
screw⑺ with 8# open-ended wrench, and loosen bushing ⑹ with 10# open-ended wrench. Use 10# sleeve to
remove bolt⑽ and bushing⑾). Remove the bearing⑼, nut⑸, nut⑻, bushing⑹ and adjusting screw⑺.
Remove the bolt⑴ at the engine shift shaft with an 8# ring wrench, and then pull out the spline rocker arm
assembly with a slotted screwdriver. After fixing the bolt⑴ with 8# sleeve, remove the nut⑷ with 10# sleeve
and remove the spline rocker arm⑵ and bearing⑵.
CAUTION:
●Support the motorcycle properly while disassembling in case it falls down.
●Pay attention to distinguishing the nuts at both ends of the knuckle bearing and the adjustment screw.
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