7、FRONT FORK COMPONENT
61
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1154300-004000 ZT350-X throttle refueling cable 1
2 1154300-005000 ZT350-X throttle return cable 1
3 1154300-008000 ZT350-V clutch cable 1
4 1244200-046000 ZT310-V clutch cable sheath 1
Fig.1 FRONT FORK
COMPONENT
Throttle/clutch cable clearance adjustment
PROCEDURE:
●Throttle line
Use an 10# open-end wrench to loosen the lock nut ① on the throttle refueling line ⑴ or the return line ⑵,
and turn the adjustment screw ② to adjust the clearance to 2 to 4 mm. Use 8# open-end wrench to tighten
the nut ① after adjustment.
●Clutch line
Fine adjustment:
Move away the protective rubber sleeve ⑷ on the clutch rocker arm, loosen the nut ③ with pliers, rotate
the adjustment screw ④, finally lock the nut ③, and then reset the dust jacket. After adjusting, pay attention
to the nut ③, the adjustment screw ④ and the groove of the rocker seat should be staggered to prevent the
cable from coming out.
Big adjustment:
If fine adjustment cannot be achieved, loosen the nuts⑥ with an 14# open-end wrench, rotate the
adjustment screw ⑤, and finally tighten the nuts ⑥.
CAUTION:
●The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●Throttle line adjustment should be noted as follows:
After adjustment, ensure that the throttle can be reset automatically. It is forbidden to increase the idle
speed of the engine due to adjustment of the cable.
The engine idle speed rise cannot occur in the direction of rotation.
Checking the engine idle speed should be performed under the condition of a heat engine and should be at
1500 to 1700 rpm.
●The clutch adjustment should be noted as follows: Excessive free travel can cause wear and malfunction of
the clutch and gearshift mechanism. After adjustment, be sure to stagger the nut, adjusting screw, and slot on
the rocker arm to a certain position to prevent the cable from coming out of the slot.
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