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Intuvia 100
Bosch Intuvia 100 User Manual
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MY
23P0
a -
52_
1.0
_1
1.1
0.2
022
108
Transporting and storing
4
T
ransporting and storing
4.1
Weight and di
mensions for
transportation
We
ig
h
t
an
d
di
me
ns
io
ns
d
ur
in
g
tr
an
sp
or
ta
t
io
n
# Not yet available when the instructions were produced
4.2
Designated
handles,
lifting
points
Th
e
b
ox
d
oe
s
no
t
ha
ve
a
ny
h
an
dl
es
.
107
109
Table of Contents
Table of Contents
2
About These Operating Instructions
13
Manufacturer
13
Laws, Standards and Directives
13
Language
13
For Your Information
13
Warnings
13
Markups
13
Aim of the Operating Instructions
14
Type Number and Model
15
Frame Number
16
Identifying the Operating Instructions
16
Safety
17
Residual Risk
17
Risk of Fire and Explosion
17
Electric Shock
19
Risk of a Crash
19
Risk of Amputation
19
Key Breaking off
19
Malfunctions Due to Bluetooth
20
Toxic Substances
21
Carcinogenic Substances
21
Irritants and Corrosive Substances
21
Requirements for the Pedelec Rider
22
Vulnerable Groups
22
Personal Protective Equipment
22
Safety Guards
22
Safety Markings and Safety Instructions
23
What to Do in an Emergency
23
Dangerous Situation in Road Traffic
23
Leaked Brake Fluid
23
Battery Vapour Emission
24
Battery Fire
24
Oil and Lubricant Leaks from the Rear Frame Damper
24
Oil and Lubricant Leaks from the Fork
25
Data Privacy Information
26
Description
27
Proper Use
27
Pedelec Type
27
Improper Use
27
Maximum Permitted Total Weight (PTW)
28
Environmental Requirements
30
Area of Use for City and Trekking Bikes
30
Nameplate
31
Components
32
Overview
32
Chassis
33
Frame
33
Rear Frame Damper
35
Rear Frame Damper Rebound Damper
37
Rear Frame Damper Compression Damper
37
Steering System
39
Steering Headset
39
Stem
39
Handlebars
40
Suspension Fork
40
Sr Suntour Rlr
47
Sr Suntour Lor
48
Sr Suntour lo
49
Sr Suntour Rl
50
Sr Suntour Hlo
51
Wheel
52
Tyres
52
Tube-Type Tyre
52
Rim
55
Valve
55
Spoke
55
Spoke Nipples
55
Hub
56
Saddle
57
Ladies' Saddle
58
Men's Saddle
58
Seat Post
59
Patent Seat Post
59
Suspension Seat Post
59
Brake
63
Mechanical Brake
63
Hydraulic Brake
63
Disc Brake
64
Backpedal Brake
65
Mechanical Drive System
66
Chain Drive Layout
66
Belt Drive Layout
66
Electric Drive System
67
Motor
67
Charger
67
Lighting
67
Rechargeable Battery
68
Frame Battery
69
On-Board Computer
70
Display
70
Description of Controls and Screens
71
Handlebars
71
BOSCH LED Remote On-Board Computer
72
System Message
73
Creating a User Account
74
Software Updates
74
Activity Tracking
74
Lock Function
74
BOSCH Intuvia 100 Display
75
Settings
76
Handbrake
77
Suspension and Damping
78
Air Valve and Sag Setting Wheel
78
Damper Adjuster
79
SHIMANO Hub Gear
82
Gear Shift
83
SHIMANO Derailleur Gears
83
SHIMANO SL-T6000 Derailleur Gears
84
SHIMANO SW-E7000 Derailleur Gears
85
Battery Level Indicator (Battery)
86
Technical Data
87
Pedelec
87
Emissions
87
Bicycle Lighting
87
Display BDS3YYY
87
LED Remote On-Board Computer
87
BOSCH Intuvia 100 Display
87
BOSCH Performance Line CX Motor
88
Rechargeable Battery
88
BOSCH Powertube 500 Battery
88
BOSCH Powertube 625 Battery
88
BOSCH Powertube 750 Battery
88
BOSCH Powerpack 545 Battery
89
BOSCH Powerpack 725 Battery
89
Tyres
90
SCHWALBE Puncture Protection Level
90
Saddle
91
BROOKS ENGLAND Saddle Width
91
Ergon
91
SELLE ROYAL Saddle Width
91
LIMOTEC Seat Post, A1/A1L
92
Seat Post
94
LIMOTEC A3/A3 Plus Suspension Seat Post
94
SR SUNTOUR NCX Seat Post
96
Torque
97
Transporting and Storing
108
Weight and Dimensions for Transportation
108
Designated Handles, Lifting Points
108
Transportation
109
Using the Transport Securing System
109
Transporting the Pedelec
109
By Car
109
By Train
109
By Local Transport
110
By Long-Distance Bus
110
On Flights
110
Shipping a Pedelec
110
Transporting the Battery
110
Shipping the Battery
110
Storing
111
Pedelec
111
On-Board Computer, Display and Charger
111
Rechargeable Battery
111
Break in Operation
112
Preparing a Break in Operation
112
Carrying out a Break in Operation
112
Assembly 5.1 Unpacking
113
Required Tools
113
Commissioning
114
Checking the Battery
114
Adjusting the Suspension System to Body Weight
115
Adjusting SR Suntour Suspension Elements
115
Adjusting the LIMOTEC Seat Post
116
Installing the Wheel in the SUNTOUR Fork
117
Screw-On Axle (12AH2 and 15AH2)
117
MM Cross Axle
118
Q-LOC Quick Release
120
Preparing the Wheel
121
Fitting the Pedals
122
Checking the Stem and Handlebars
123
Checking the Connections
123
Checking Stem Is Firmly in Position
123
Checking the Bearing Clearance
123
Selling the Pedelec
123
Operation
124
Risks and Hazards
124
Tips for a Greater Range
126
Error Message
127
On-Board Computer
127
Less Critical Errors
127
Critical Errors
127
Rechargeable Battery
127
Instruction and Customer Service
128
Adjusting the Pedelec
128
Preparing
128
Determining the Sitting Position
129
Seat Post
130
Adjusting the Seat Post to Body Weight
130
Saddle
130
Replacing the Saddle
130
Determining Saddle Shape
131
Determining Minimum Saddle Width with Corrugated Cardboard
132
Determining Minimum Saddle Width with Gel Cushion
132
Calculating the Saddle Width
133
Selecting the Saddle Hardness
133
Adjusting the Saddle Hardness
133
Straighten Saddle
134
Adjusting the Saddle Height
134
Setting the Saddle Height with the Remote Control
135
Adjusting the Saddle Position
136
Adjusting the Saddle Tilt
136
Checking Saddle Stability
136
Handlebars
137
Replace Handlebars
137
Adjusting the Handlebar Width
137
Adjusting the Hand Position
137
Adjusting the Handlebars
138
Stem
139
Replacing the Handlebars
139
Adjusting the Handlebar Height with Quick Release
139
Checking the Stem Stability
139
Adjusting the Quick Release Clamping Force
139
Setting the Quill Stem
140
Adjusting the Ahead Stem
140
Adjusting the Angle-Adjustable Stem
141
Handles
142
Replacing the Handles
142
Adjusting Ergonomic Handles
142
Checking Handlebar Stability
142
Tyres
143
Replacing Tyres
143
Adjust Tyre Pressure
143
Brake
145
Replacing Brakes
145
Retracting the Brake Linings
145
Change Handbrake Position
145
Change Handbrake Inclination Angle
146
Determining the Grip Distance
146
Grip Distance on a SHIMANO ST-EF41 Handbrake
147
Gear Shift
148
Replacing the Gear Shift
148
Adjusting the SHIMANO Shifter
148
Suspension and Damping
149
Adjusting Sag (Fork)
149
Adjusting the Sag for the SR SUNTOUR Air Suspension Fork
151
Adjusting the Sag for the SR SUNTOUR Steel Suspension Fork
155
Adjust the Rear Frame Damper Sag
156
Adjusting Suntour Sag for the Rear Frame Damper
158
Fork Rebound Damping
160
Adjusting the SR SUNTOUR Fork Rebound Damping
161
Adjusting the Rear Frame Damper Rebound Damper
162
Setting High- and Low-Speed Rebound Damper in Rear Frame Damper
162
Adjusting the Suntour Rear Frame Damper
163
Riding Light
164
Replacing the Headlight
164
Replacing the Rear Light and (Spoke) Reflector
164
Setting the Riding Light
164
Adjusting the Headlight
165
Adjusting the On-Board Computer
166
Creating a User Account
166
Connecting the On-Board Computer to a Smartphone
166
Updating the Software
166
Activating Activity Tracking
166
Setting up the Lock Function (Optional)
167
Inserting the Battery
167
Inserting the Display
168
Removing the On-Board Computer
168
Securing the On-Board Display (Optional)
168
Adjusting the On-Board Computer
169
Adjust On-Board Computer
170
Selecting the Language
170
Selecting Units
170
Adjusting the Clock
170
Setting the Time Format
170
Setting the Shift Recommendation
170
Adjusting the Backlight
171
Setting the Brightness
171
Resetting the Settings
171
Accessories
172
Child Seat
172
Trailer
173
Approval for Trailer with Enviolo Hub
173
Approval for Trailer with ROHLOFF Hub
174
Pannier Rack
174
Panniers and Cargo Boxes
174
Front Baskets
175
Bar Ends
175
Kickstands
175
Additional Battery Headlight
175
Mobile Holder
175
Suspension Fork Coil Spring
175
Fixed Weather Protection Systems
175
Personal Protective Equipment and Accessories for Road Safety
176
Before each Ride
176
Straightening the Quickly Adjustable Stem
177
Using the Pannier Rack
177
Raising the Kickstand
178
Using the Saddle
178
Using the Leather Saddle
178
Using the Pedals
178
Using the Bell
178
Using the Handlebars
179
Using Multi-Position Handlebars
179
Using Bar Ends
179
Using Leather Handles
179
Use Suspension and Damping
180
Locking the Suspension
180
Locking the SR SUNTOUR Suspension Fork
180
Locking the SR SUNTOUR Rear Frame Damper
181
Adjusting the Suspension Fork Compression Damper
182
Using the SR Suntour Low-Speed Compression Damping
183
Adjusting the Rear Frame Damper Compression Damper
184
Adjusting the SR Suntour Compression Damper
185
Using the Battery
186
Integrated Battery
186
Removing the Battery
186
Inserting the Battery
186
Frame Battery
187
Inserting the Battery
187
Removing the Battery
187
Charging the Battery
188
Using the Electric Drive System
189
Switching on the Electric Drive System
189
Switching off the Electric Drive System
189
Using the On-Board Computer
190
Using the Diagnosis Port
190
Charging the On-Board Computer Battery
190
Using the Riding Light
191
Setting the Brightness of Indicators
191
Using the Push Assist System
191
Selecting the Level of Assistance
192
Using the Brake
193
Use Handbrake
193
Using the Back-Pedal Brake
193
Gear Shift
194
Switching the SHIMANO Rapidfire Derailleur Gears
194
Switching the SHIMANO Derailleur Gear MTB Shifter
195
Use SHIMANO Hub Gear
196
Using Eshift
197
Using Eshift with SHIMANO DI2 Automatic Hub Gears
197
Using Eshift with Manual SHIMANO DI2 Hub Gears
197
Parking
198
Screwing in the Quickly Adjustable Stem
199
Folding up the Pedal
199
Activating the Lock Function
200
Cleaning, Servicing and Inspection
201
Before each Ride
205
Checking the Guards
205
Checking the Frame
205
Checking the Fork
205
Checking the Rear Frame Damper
205
Checking the Pannier Rack
205
Checking the Mudguards
205
Check Wheel Concentricity
205
Checking the Quick Releases
205
Checking the Suspension Seat Post
206
Checking the Bell
206
Checking the Handles
206
Checking the USB Cover
206
Checking the Riding Light
206
Checking the Brake
206
After each Ride
207
Cleaning the Riding Light and Reflectors
207
Cleaning the Suspension Fork
207
Maintaining the Suspension Fork
207
Cleaning the Pedals
207
Cleaning the Brake
207
Cleaning the Suspension Seat Post
207
Cleaning the Rear Frame Damper
207
Basic Cleaning
208
Clean On-Board Computer and Control Panel
208
Cleaning the Battery
208
Cleaning the Motor
208
Clean Frame, Fork, Pannier Rack, Guards and Kickstand
209
Cleaning the Stem
209
Cleaning the Handlebars
209
Clean Handles
209
Cleaning Leather Handles
209
Cleaning the Seat Post
209
Cleaning the Saddle
210
Cleaning the Leather Saddle
210
Cleaning the Tyres
210
Cleaning the Spokes and Spoke Nipples
210
Clean Hub
210
Cleaning the Switching Elements
210
Cleaning the Shifter
210
Clean Cassette, Chain Wheels and Front Derailleur
210
Clean Brake
211
Clean Handbrake
211
Cleaning the Brake Disc
211
Cleaning the Belt
211
Cleaning the Chain
211
Clean Chain, Including All-Round Chain Guard
211
Maintenance
212
Maintain Frame
212
Maintain Fork
212
Maintain Pannier Rack
213
Maintain Mudguard
213
Servicing the Kickstand
213
Maintaining the Stem
213
Maintaining the Handlebars
213
Maintaining the Handles
213
Maintaining the Rubber Handles
213
Maintaining the Leather Handles
213
Maintaining the Seat Post
214
Maintaining the Suspension Seat Post
214
Maintaining the Carbon Seat Post
214
Maintaining the Rims
214
Maintaining the Leather Saddle
214
Maintaining the Hub
214
Maintaining the Spoke Nipples
214
Maintaining the Gear Shift
215
Maintaining the Rear Derailleur Articulated Shafts and Jockey Wheel
215
Maintaining the Shifter
215
Maintaining the Pedals
215
Maintaining the Chain
215
Maintaining the Chain and All-Round Chain Guard
216
Maintaining the Battery
216
Maintaining the Brake
216
Maintaining the Handbrake
216
Lubricating the Eightpins Seat Post Tube
216
Inspection
217
Checking the Wheel
217
Checking Tyre Pressure
217
Checking the Tyres
219
Checking the Rims
220
Checking the Nipple Holes
220
Checking the Nipple Well
220
Checking the Rim Hooks
220
Checking the Spokes
220
Checking the Brake System
221
Checking the Handbrake
221
Checking the Hydraulic Brake System
221
Checking the Bowden Cables
221
Checking the Disc Brake
222
Checking the Back-Pedal Brake
223
Checking the Chain
224
Checking the Chain Tension
224
Check Tension in Derailleur Gears
224
Check Tension in Hub Gear
224
Checking the Belt for Wear
224
Rough Check
224
Check
225
Checking the Belt
226
Checking the Belt for Wear
226
Checking the Belt Sprockets for Wear
226
Check Belt Tension
226
Gates Carbon Drive Mobile App
227
Gates Krikit Tension Meter
227
ECO Tension Tester
228
Checking the Riding Light
229
Checking the Stem
230
Checking the Handlebars
230
Checking the Saddle
230
Checking the Seat Post
230
Check Pedal
230
Checking the Derailleur Gears
230
Checking the Hub Gear
231
Check Gear Shift
231
Checking the Electric Gear Shift
231
Check the Mechanical Gear Shift
231
Checking the Derailleur Gears
232
Adjusting Gear Shift
232
Adjusting the ROHLOFF Hub
232
Adjusting Cable-Operated Gear Shift, Dual-Cable
232
Adjusting Bowden-Cable-Operated Twist Grip, Dual-Cable
233
Checking Kickstand Stability
233
Inspection and Maintenance
234
Initial Inspection
234
Major Inspection
234
Component-Specific Maintenance
234
Carry out Initial Inspection
237
Perform Major Inspection
238
Inspect Frame
245
Inspecting the Carbon Frame
245
Inspecting the Pannier Rack
245
Inspecting and Maintaining the Rear Frame Damper
245
Inspecting the Gear Hub
246
Adjusting the Hub with Cone Bearing
246
Inspecting the Stem
246
Inspect and Grease Steering Headset
246
Inspecting the Axle with Quick Release
247
Inspecting the Fork
248
Inspecting the Carbon Suspension Fork
248
Inspecting the Suspension Fork
248
Inspecting the Seat Post
249
Inspecting the Carbon Seat Post
249
Inspecting and Greasing BY.SCHULZ Suspension Seat Post
249
Inspecting and Greasing RS SUNTOUR Suspension Seat Post
250
Troubleshooting, Fault Clearance and Repair
251
Preventing Pain
251
Sitting Discomfort
252
Pain in Hips
252
Backache
252
Pain in Shoulders and Nape of Neck
253
Numb or Aching Hands
253
Pain in Upper Thigh
253
Knee Pain
254
Pain in the Foot
254
Troubleshooting and Fault Clearance
255
Drive System or On-Board Computer Does Not Start up
255
Errors in Assistance Function
256
Battery Errors
257
Display Screen Errors
258
Lighting Does Not Work
258
Problems with Disc Brakes
259
Problems with Freewheel
260
Problem with SR SUNTOUR Suspension Fork
261
Rebound too Fast
261
Rebounding too Slowly
262
Suspension too Soft on Inclines
263
Excessively Hard Damping on Bumps
264
Problems with SR SUNTOUR Rear Frame Damper
265
Rebound too Fast
265
Rebounding too Slowly
266
Suspension too Soft on Inclines
267
Excessively Hard Damping on Bumps
268
Lighting Does Not Work
269
Problems with the Tyres
269
Problems with the Seat Post
269
Other Errors
270
Repair
271
Original Parts and Lubricants
271
Repairing the Frame
271
Removing Paint Damage on Frame
271
Removing Damage from Impact on the Carbon Frame
271
Repairing the Suspension Fork
271
Removing Paint Damage on the Fork
271
Repairing the Seat Post
271
Repairing Damage from Impact on the Carbon Seat Post
271
Replacing the Riding Light
272
Adjusting the Headlight
272
Checking Suspension Fork-Tyre Clearance
272
Replacing Pedelec Components if Lock Function Is Installed
273
Replacing a Smartphone
273
Replacing the On-Board Computer
273
Activating the Lock Function after Motor Replacement
273
Recycling and Disposal
274
Guidelines on Removal of Waste
274
Documents
276
Assembly Report
276
Inspection and Maintenance Log
278
Parts List
282
Premio EVO 10 Lite
282
Premio EVO 10 Lite Comfort
285
Premio EVO 5F
288
Premio EVO 5F Lite
291
Premio EVO 5F Belt
294
Premio EVO 5F Lite Belt Comfort
297
Premio EVO 5R
300
Premio EVO 5R Belt
303
Savino EVO 10 Lite
306
Savino EVO 10 Lite
309
Savino EVO FS10 Lite
312
Solero E5R Belt Sport Performance
315
Solero E8 Sport Performance
318
Solero E9 Sport CX
321
Solero E9 Sport CX
324
Strong EVO 10 Lite
327
Strong EVO 5R
330
Charger Operating Instructions
333
Glossary
340
Abbreviations
343
Simplified Terms
343
Appendix
344
Translation of the Original EC/EU Declaration of Conformity
344
Directive Declaration of Conformity with RED Directive
346
CE Declaration of Conformity
346
Keyword Index
347
Other manuals for Bosch Intuvia 100
Operating Instructions
82 pages
Original Operating Instructions
75 pages
Owner's Manual
44 pages
Quick Start Guide
14 pages
5
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Bosch Intuvia 100 Specifications
General
Brand
Bosch
Model
Intuvia 100
Category
Bicycle Accessories
Language
English
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