MY23P0a -52_1.0_11.10.2022
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Inspection and maintenance
8.5.8 Inspecting the fork
1 Remove fork.
2 Check fork for cracks, warping and damage to
the paintwork.
If there are any cracks, warping or damage to
the paintwork, remove the pedelec from
service. New fork as specified in the parts list.
3 Clean inside and exterior.
4 Grease fork.
5 Install fork.
8.5.8.1 Inspecting the carbon suspension fork
Only applies to pedelecs with this equipment
1 Remove fork.
2 Check fork for cracks, warping and damage to
the paintwork.
3 You need to distinguish between scratches on
the paintwork and impacts if the carbon
suspension fork paintwork is damaged.
Ask customer what caused the damage.
Examine damage with a magnifying glass to
see if fibres are permanently damaged or
delamination has taken place.
8.5.8.2 Inspecting the suspension fork
Only applies to pedelecs with this equipment
1 Remove fork.
2 Check fork for cracks, warping and damage to
the paintwork.
If there are any cracks, warping or damage to
the paintwork, remove the pedelec from
service. New fork as specified in the parts list.
3 Dismantle suspension fork.
4 Lubricate dust seals and slide bushings.
5 Check torques.
6 Clean inside and exterior.
7 Grease fork.
8 Install fork.
9 Adjust suspension fork (see Section 6.3.14).
Injury due to explosion
The air chamber is pressurised. When the air
system in a faulty suspension fork is maintained,
it may explode and cause serious injury.
Wear safety goggles, protective gloves and
safety clothing when assembling or carrying
out maintenance on the bicycle.
Release the air for the air chambers. Detach
all air insert fitments.
Never service or dismantle a suspension fork
if it has not completely rebounded.
Hazard for the environment due to toxic
substances
The suspension fork contains toxic and
environmentally harmful oils and lubricants. Such
fluids will contaminate if they enter the sewers or
groundwater.
Dispose of lubricants and oils left over after
repairs in an environmentally responsible way
in accordance with statutory regulations.
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