W2940305 Rev 07 8/2019 Dover Fueling Solutions 1
Table of Contents
1 Introduction ...................................................................................................................... 5
1.1 Dispensers Covered .................................................................................................. 5
1.2 Model Description ...................................................................................................... 6
1.3 Model Designation Format ........................................................................................ 7
1.4 Technical Information ................................................................................................ 8
2 Site Design & Preparation ............................................................................................. 11
2.1 Local, State, and Federal Codes ............................................................................. 11
2.2 Safety Precautions................................................................................................... 12
2.3 Ethanol and Bio-Diesel Installations ........................................................................ 13
2.4 DEF Installations ...................................................................................................... 13
2.5 Existing Installations ................................................................................................ 13
2.6 Island Construction, Dispenser Anchoring, Piping, and Bollards ............................ 14
3 Installation ...................................................................................................................... 15
3.1 Equipment Inspection .............................................................................................. 15
3.2 Typical Site Layout .................................................................................................. 15
3.3 Electrical Wiring ....................................................................................................... 16
3.3.1 General ................................................................................................................ 16
3.3.2 Electrical Termination Descriptions - All Dispensers ........................................... 16
3.3.3 Electrical Termination Descriptions – Pulse Output Interface Option ................. 17
3.3.4 Circuit Breakers & Emergency Electrical Disconnect .......................................... 19
3.3.5 Grounding ............................................................................................................ 19
3.3.6 Wire Type ............................................................................................................ 20
3.3.7 Conduit ................................................................................................................ 20
3.4 Gasoline & Diesel Hose and Accessories Installation ............................................. 21
3.4.1 General ................................................................................................................ 21
3.4.2 Vapor Recovery Nozzles ..................................................................................... 22
3.5 DEF Hose and Accessories Installation .................................................................. 22
3.5.1 Nozzle .................................................................................................................. 22
3.5.2 Breakaway/Swivel ................................................................................................ 22
3.5.3 Hose .................................................................................................................... 22
3.5.4 Sealant ................................................................................................................. 22
4 Start-Up ........................................................................................................................... 23
4.1 Initial Checkout ........................................................................................................ 23
4.2 Configuring the Dispenser Software ........................................................................ 24
4.2.1 General ................................................................................................................ 24
4.2.2 Making Configuration Changes ........................................................................... 24
4.2.3 Configuration Start-Up (Units without Price Displays) ......................................... 25
4.2.4 Configuration Start-Up (Units with Price Displays) .............................................. 26
4.2.5 Set the Pulse Output Resolution (Pulse output interface option only) ................ 30
4.3 Operating Units w/ Pulse Output I/F Option Before Control System is Operational 32
4.4 Bleeding Product Lines ............................................................................................ 33
4.5 Initial Delivery .......................................................................................................... 33
4.6 Meter Check (Calibration) ........................................................................................ 34
4.6.1 General ................................................................................................................ 34
4.6.2 Accuracy Verification ........................................................................................... 34
4.6.3 Calibration Procedure .......................................................................................... 35
4.7 Voltage Test ............................................................................................................. 36
4.8 Complete Installation ............................................................................................... 36
4.9 Complete Warranty Registration ............................................................................. 36
5 Operation......................................................................................................................... 37
5.1 Safety Items You Should Know ............................................................................... 37
5.1.1 Portable Tanks and Containers ........................................................................... 38