6 FORK, TRIPLE CLAMP 25
201485-10
– Clamp the tap compression in a bench vise using soft jaws.
– Mount shim stack 2.
Info
Mount the smaller shims below.
– Mount pistons 3 with O-ring.
Info
The side with the largest inside diameter faces upward.
– Grease the piston O-ring.
Fork oil (SAE 4) (48601166S1) ( p. 211)
201486-10
– Mount washer 4.
– Mount spring 5 with the tighter coil facing downward.
– Mount and tighten the nut 6.
Guideline
Tap compression nut M6x0.5 3 Nm (2.2 lbf ft)
Info
Washer 4 must be free to move against the spring force.
– Lock the nut using a punch.
– Extract the tap compression.
6.15 Assembling the cartridge
Info
The steps are identical for both fork legs.
200715-10
– Clamp in the piston rod.
Clamping stand (T14016S) ( p. 224)
– Mount valve 1 of the rebound damping, with the spring and O-ring.
– Lubricate the O-ring.
Lubricant (T158) ( p. 212)
– Mount spring 2.
200718-10
– Grease the O-ring of tap rebound 3.
Lubricant (T158) ( p. 212)
– Mount and tighten the tap rebound.
Guideline
Tap rebound M9x1 18 Nm
(13.3 lbf ft)
Loctite
®
2701
– Position spring 4.
200719-10
– Mount shim stack 5.
Info
Mount the smaller shims below.
– Press the shim stack downward against the spring force.
Info
The shim stack must be pressed downward over the collar.