6 FORK, TRIPLE CLAMP 27
200746-12
– Screw on fluid barrier bp as far as it will go.
Info
The fluid barrier must be tightened as much as possible. Do not use tools.
6.16 Assembling the fork legs
Info
The steps are identical for both fork legs.
Preparatory work
– Check the fork legs. ( p. 23)
– Assemble the cartridge. ( p. 25)
200669-10
Main work
– Clamp the inner tube with the axle clamp.
Guideline
Use soft jaws.
– Mount special tool.
Protecting sleeve (T1401) ( p. 224)
– Grease and push on dust boot 1.
Lubricant (T511) ( p. 212)
Info
Always change the dust boot, lock ring, seal ring, and support ring.
Mount the sealing lip with the spring expander facing downward.
– Push on lock ring 2.
– Grease and slide on seal ring 3.
Lubricant (T511) ( p. 212)
Info
Mount with the sealing lip facing downward with the open side facing
upward.
– Push on support ring 4.
– Remove the special tool.
200670-10
– Sand the edges of the sliding bushings with 600-grain sandpaper, then clean and
grease them.
Fork oil (SAE 4) (48601166S1) ( p. 211)
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