Engine System - LPG LEV 194Service Manual – CS7000
Removal and Installation
Engine Assembly
The complete engine including the exhaust, radiator and 42v alternator are removed as an assembly. There
is no need to drain engine oil or coolant. The assembly is attached to the chassis at 4 rubber motor mounts.
The front right mount has a square hole in the chassis for a carriage bolt. The other 3 are threaded holes in
the frame.
1. Remove engine Top cover
2. Disconnect the 36v battery pack main positive and negative cables.
3. Disconnect the 12v battery negative cable.
4. Disconnect the 12v battery positive cable.
5. Disconnect fuel supply and return lines.
6. Disconnect battery positive and negative cables at the starter.
7. Disconnect the engine wiring connectors.
8. Remove the 4 motor mount fasteners. (Note: photos are of diesel engine)
9. Lift the assembly out of the chassis using a suitable hoist attached to the two engine lift points.
10. Reassemble in reverse order. Connect the battery negative cables last.
Front engine mounting locations. Shown with
hopper up and engine being installed.
Square Hole
Front Right
Threaded Hole
Front Left
Engine Mount,
Front Right
Rear engine mounting locations. Shown with
engine being installed.
Threaded Hole
Rear Left
Threaded Hole
Rear Right
Engine Mount,
Rear Right
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