Chapter 6 Control system diagram
SMSO-2-02.06- 15.07.03 209
6.5.22 Instant heater – tea, 3kW heater
36V 5V DC
36V S
L1, L2, N
Operating condition
With correct voltage supply, the water is heated in the “tea” instant heater (note warm-up time!)
Symptoms
The water in the “tea” instant heater is not heated; “Timeout H.tea” message is displayed.
Procedure
Steps 1-4 Relay 7 and the load relay are triggered for approximately 4 seconds in the initial test. The measurement
must be made during this time.
Process
step
Check Possible cause Remedy
1
Take voltage measurement at the
connection terminals to the ma-
chine:
L1, N = mains voltage ?
L2, N = mains voltage ?
Check the mains connection (see
“mains connection”)
Fault in mains connection
2
Measure voltage at power PCB
input at control fuse F1:
Input (top), N
Mains voltage ?
Output (bottom), N
Mains voltage ?
Cable broken or pulled out of
terminal / plug
Plug contacts on power PCB
(input) faulty / oxidised
F1 fuse faulty
Replace cable or reinsert it into
the terminal
Check / replace the plug contacts/
cable
Replace fuse F1
3
Check control voltage:
X47, N1 – relay 7, L2
Mains voltage ?
X47, N1 – relay 7, tea 1
Mains voltage ?
X47, N1 – power relay, 1
Mains voltage ?
Power PCB defective
Relay 7 faulty
Faulty or oxidised cabling / plug
Replace the power PCB
Replace the power PCB
Check / replace cabling
4
Take voltage measurement at
power relay (power circuit):
Input (2), N
Mains voltage ?
Output (4), N
Mains voltage ?
Cable broken or pulled out of
terminal / plug
Faulty power relay
Replace cable or reinsert it into
the terminal
Check / replace the plug contacts/
cable
Re-connect the flat plug on the
plug-in contact stud
Replace power relay
5
Take voltage measurement at
Klixon input: Mains voltage ?
Cable broken or pulled out of plug
Flat plug not correctly connected
Check / replace the plug contacts/
cable
Re-connect the flat plug on the
plug-in contact stud
6
Take voltage measurement at
Klixon output: Mains voltage ?
Electrical circuit interrupted by
safety thermostat; check machine
for any faults.
Correct the fault; then reset
(press the red knob).
Resistance measurement at heating cable lugs
Switch off voltage
Pull out cable from plug-in contact studs
7
Measure resistance at heating;
nominal resistance: 17 Ω ?
Faulty heater Replace the instant heater (see
section 5)
Restart the machine
If the “timeout H. tea” message
continues to display:
Faulty unit control system
Replace unit control system
NO
YES
NO
NO
NO
NO
NO
YES
NO
NO
YES
NO
YES
YES
NO
NO
ES
YES