Starting System: 1I-7
• Install the cooling hose and tighten its mounting bolts
to the specified torque.
CAUTION
!
Replace the O-ring (1) with a new one to
prevent oil leakage.
Tightening torque
Cooling hose mounting bolt (c): 10 N·m (1.0 kgf-
m, 7.0 lb-ft)
Starter Motor Disassembly and Assembly
B649G11906002
Refer to “Starter Motor Removal and Installation: ”.
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to “Starter Motor
Components: ”.
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-rings with new ones to prevent
oil leakage and moisture.
• Apply SUZUKI SUPER GREASE “A” to the lip of the
oil seal.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Fit the washer to the housing end correctly as shown.
• Apply a small quantity of SUZUKI MOLY PASTE to
the armature shaft.
: Moly paste 99000–25140 (SUZUKI Moly
paste or equivalent)
• Align the match mark on the starter motor case with
the match mark on the housing end.
• Apply a small quantity of THREAD LOCK “1342” to
the starter motor housing bolts and tighten them to the
specified torque.
: Thread lock cement 99000–32050 (Thread
Lock Cement 1342 or equivalent)
Tightening torque
Starter motor housing bolt (a): 6.5 N·m (0.65 kgf-
m, 4.7 lb-ft)
(c)
I649G1190010-03
I649G1190011-01
I649G1190012-02
I649G1190013-02
(a)
I649G1190014-02
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