Suzuki 2005 GSF1200 User Manual

5C-8 Clutch:
Clutch Master Cylinder Assembly Removal and
Installation
B649G15306016
Removal
1) Drain clutch fluid. Refer to “Clutch Fluid
Replacement: ”.
2) Disconnect the clutch lever position switch lead
wires (1).
3) Place a rag underneath the brake hose union bolt (2)
on the master cylinder to catch any spilt brake fluid.
4) Remove the clutch hose union bolt (2) and
disconnect the clutch hose.
5) Remove the left rear view mirror. (GSF1200)
6) Remove the master cylinder assembly.
Installation
Install the clutch master cylinder in the reverse order of
removal. Pay attention to the following points:
• When installing the master cylinder (1) onto the
handlebars (2), align the master cylinder holder’s
mating surface “A” with the punch mark “B” on the
handlebars (2) and tighten the upper holder bolt first.
Tightening torque
Clutch master cylinder holder bolt (a): 10 N·m (
1.0 kgf-m, 7.0 lb-ft)
• After setting the clutch hose union to the stopper,
tighten the union bolt to the specified torque.
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
Tightening torque
Clutch hose union bolt (b): 23 N·m (2.3 kgf-m,
16.5 lb-ft)
• Bleed air from the clutch system. Refer to “Clutch
System Inspection: in Section 0B”.
1
I649G1530006-01
2
I649G1530007-01
I649G1530008-01
“a”: Clearance “c”: “UP” mark
“A”
“B”
(a)
2
1
I649G1530064-01
1
2
“A”
(a)
“B”
“a”
“c”
I649G1530010-01
(b)
I649G1530011-01

Suzuki 2005 GSF1200 Specifications

General

Brand	Suzuki
Model	2005 GSF1200
Category	Motorcycle
Language	English