Suzuki 2005 GSF1200 User Manual

1I-8 Starting System:
Starter Motor Inspection
B649G11906003
Refer to “Starter Motor Disassembly and Assembly: ”.
Carbon Brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
vernier calipers. If the measurement is less then the
service limit, replace the brush holder set with a new
one.
Brush length “a”
Service limit: 6.0 mm (0.24 in)
Special tool
: 09900–20102 (Vernire calipers)
Commutator
Inspect the commutator for discoloration, abnormal wear
or undercut “A”.
If the commutator is abnormally worn, replace the
armature.
If the commutator surface is discolored, polish it with
#400 sandpaper and wipe it using a clean, dry cloth.
If there is no undercut, scrape out the insulator (1) with a
saw blade.
Armature Coil
Measure for continuity between each segment. Measure
for continuity between each segment and the armature
shaft.
If there is no continuity between the segments or there is
continuity between the segments and shaft, replace the
armature with a new one.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity set ( )
Oil Seal
Check the seal lip for damage or leakage.
If any damage is found, replace the housing end
(Inside).
“a”
I649G1190015-01
1
“A”
I649G1190016-01
(A)
I649G1190017-02
I649G1190018-01

Suzuki 2005 GSF1200 Specifications

General

Brand	Suzuki
Model	2005 GSF1200
Category	Motorcycle
Language	English