Suzuki 2005 GSF1200 User Manual

Table of Contents 5- i
5
Section 5
CONTENTS
Transmission / Transaxle
Precautions .................................................5-1
Precautions............................................................. 5-1
Precautions for Transmission / Transaxle............. 5-1
Manual Transmission.............................. 5B-1
Diagnostic Information and Procedures............5B-1
Manual Transmission Symptom Diagnosis ......... 5B-1
Repair Instructions ..............................................5B-2
Transmission Components ................................. 5B-2
Transmission Removal........................................ 5B-2
Transmission Installation .................................... 5B-5
Transmission Construction................................ 5B-13
Countershaft Gear and Driveshaft Gear
Disassembly.................................................... 5B-13
Countershaft Gear and Driveshaft Gear
Assembly ........................................................5B-15
Transmission Related Parts Inspection.............5B-16
Gear Position Switch Inspection ....................... 5B-17
Gear Position Switch Removal
and Installation................................................ 5B-17
Gearshift Shaft / Gearshift Cam Driven
Gear Components........................................... 5B-18
Gearshift Shaft / Gearshift Cam Driven Gear
Removal and Installation................................. 5B-19
Gearshift Linkage Inspection ............................ 5B-21
Gearshift Shaft Oil Seal Removal
and Installation................................................ 5B-21
Gearshift Lever Height Inspection
and Adjustment ...............................................5B-22
Specifications.....................................................5B-23
Service Data ..................................................... 5B-23
Tightening Torque Specifications......................5B-23
Special Tools and Equipment ...........................5B-24
Recommended Service Material ....................... 5B-24
Special Tool ...................................................... 5B-24
Clutch ....................................................... 5C-1
Precautions...........................................................5C-1
Precautions for Clutch System............................5C-1
Clutch Fluid (Brake Fluid) Information.................5C-1
Schematic and Routing Diagram........................5C-2
Clutch Hose Routing Diagram.............................5C-2
Diagnostic Information and Procedures............5C-4
Clutch System Symptom Diagnosis ....................5C-4
Repair Instructions ..............................................5C-4
Clutch Lever Position Switch Inspection .............5C-4
Clutch Fluid Level Check ....................................5C-4
Clutch Hose Inspection .......................................5C-4
Air Bleeding from Clutch Fluid Circuit .................5C-4
Clutch Fluid Replacement ...................................5C-5
Clutch Hose Removal and Installation ................5C-6
Clutch Control System Components ...................5C-7
Clutch Master Cylinder Assembly Removal
and Installation ..................................................5C-8
Clutch Master Cylinder / Clutch Lever
Disassembly and Assembly ..............................5C-9
Clutch Master Cylinder Parts Inspection ...........5C-10
Clutch Release Cylinder / Push Rod
Removal and Installation.................................5C-10
Clutch Release Cylinder Disassembly
and Assembly..................................................5C-11
Clutch Release Cylinder Inspection ..................5C-12
Clutch Components...........................................5C-13
Clutch Assembly Diagram.................................5C-14
Clutch Removal.................................................5C-14
Clutch Installation..............................................5C-16
Clutch Parts Inspection .....................................5C-19
Specifications.....................................................5C-21
Service Data......................................................5C-21
Tightening Torque Specifications......................5C-21
Special Tools and Equipment ...........................5C-22
Recommended Service Material .......................5C-22
Special Tool ......................................................5C-22

Suzuki 2005 GSF1200 Specifications

General

Brand	Suzuki
Model	2005 GSF1200
Category	Motorcycle
Language	English