Clutch: 5C-11
5) Remove the engine sprocket cover (3) by removing
the bolts.
6) Remove the push rod (4).
7) Remove the piston retainer (5).
8) Remove the air bleeder valve (6).
9) Remove the clutch release cylinder (7) by removing
the mounting bolts.
Installation
Install the clutch release cylinder in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
• Apply a small quantity of SUZUKI SUPER GREASE
“A” to the push rod.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the clutch hose as shown in the clutch hose
routing diagram. Refer to “Clutch Hose Routing
Diagram: ”.
• Bleed air from the clutch system. Refer to “Air
Bleeding from Clutch Fluid Circuit: ”.
Clutch Release Cylinder Disassembly and
Assembly
B649G15306019
Refer to “Clutch Release Cylinder / Push Rod Removal
and Installation: ”.
Disassembly
1) Place a rag over the piston to prevent popping up.
2) Force out the piston by using air gun.
CAUTION
!
Do not use high pressure air to prevent
piston damage.
3
2
1
I649G1530022-04
4
I649G1530023-02
5
I649G1530024-01
6
7
I649G1530025-01
I649G1530061-01
I649G1530026-01
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