Suzuki 2005 GSF1200 User Manual

5C-18 Clutch:
8) Put the clutch pressure plate onto the clutch sleeve
hub securely.
9) Put the clutch diaphragm spring seat (11) and clutch
diaphragm springs (12) onto the clutch pressure
plate properly.
NOTE
Pay attention to the direction of the clutch
diaphragm springs. Refer to “Clutch
Assembly Diagram: ”.
10) Install the diaphragm spring holder (13) with the
screws.
11) Install the lock washer (14).
12) Tighten the clutch sleeve hub nut to the specified
torque by using the torque wrench and clutch
pressure plate holder.
Special tool
(A): 09920–34820 (Clutch pressure plate
holder)
Tightening torque
Clutch sleeve hub nut: 150 N·m (15.0 kgf-m,
108.5 lb-ft)
13) Lock the clutch sleeve hub nut with a center punch.
14) Insert the clutch push rod (15) into the countershaft.
15) Install the clutch push piece (16), bearing (17) and
thrust washer (18) to the countershaft.
Driven plate Thickness
No.1 1.6 mm (0.06 in)
No.2 2 mm (0.08 in)
I649G1530046-01
12
11
I649G1530047-03
13
14
I649G1530048-02
(A)
I649G1530049-01
I649G1530050-01
15
16
17
18
I649G1530051-02

Suzuki 2005 GSF1200 Specifications

General

Displacement	1157 cc
Bore x Stroke	79.0 mm x 59.0 mm
Compression Ratio	9.5:1
Ignition	Electronic ignition (transistorized)
Lubrication	Wet sump
Transmission	6-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Brakes	Dual hydraulic disc
Rear Brakes	Single hydraulic disc
Seat Height	790 mm (31.1 in)
Ground Clearance	135 mm (5.3 in)
Engine Type	4-stroke, 4-cylinder, DOHC
Front Tire	120/70 ZR17
Rear Tire	180/55 ZR17
Fuel Tank Capacity	20.0 L (5.3 US gal)
Overall Length	2, 140 mm (84.3 in)
Overall Width	790 mm (31.1 inches)