Suzuki 2005 GSF1200 User Manual

1D-24 Engine Mechanical:
• Apply a small quantity of THREAD LOCK “1342” to
the CKP sensor cover bolts.
: Thread lock cement 99000–32050 (Thread
Lock Cement 1342 or equivalent)
• Install a new gasket and the CKP sensor cover (1).
• Install a new gasket washer (2) onto the CKP sensor
cover bolt as shown.
CAUTION
!
Replace the cover gasket and gasket washer
(2) with new ones.
Cylinder Head Cover
• Before installing the cylinder head cover gasket (1)
onto the cylinder head cover, apply a bond to the
groove in the cylinder head cover.
CAUTION
!
Replace the cylinder head cover gasket (1)
and oil nozzle gaskets (2) with new ones.
• Apply a bond to the four camshaft end caps of the
gasket as shown.
: Sealant 99000–31140 (SUZUKI Bond
1207B or equivalent)
• Place the cylinder head cover onto the cylinder head.
• Install the four gaskets onto each cylinder head cover
union bolt (3) and apply oil to thread and gasket
before tighten them to the specified torque.
CAUTION
!
Replace the gaskets with new ones to
prevent oil leakage.
Tightening torque
Cylinder head cover union bolt (a): 20 N·m (2.0
kgf-m, 14.5 lb-ft)
• Apply a small quantity of oil to the gaskets.
• Install the eight gaskets in the correct locations.
• Tighten the cylinder head cover bolts (4) to the
specified torque.
CAUTION
!
Replace the gaskets with new ones to
prevent oil leakage.
Tightening torque
Cylinder head cover bolt (b): 14 N·m (1.4 kgf-m,
10.0 lb-ft)
• Install all of the spark plugs.
1
2
I649G1140084-03
1
2
2
I649G1140351-01
(a)
3,
I649G1140086-04
(b)
4,
I649G1140087-04
(b)
4,
(a)
3,
(b)
4,
(b)
4,
(b)
4,
I649G1140356-01

Suzuki 2005 GSF1200 Specifications

General

Displacement	1157 cc
Bore x Stroke	79.0 mm x 59.0 mm
Compression Ratio	9.5:1
Ignition	Electronic ignition (transistorized)
Lubrication	Wet sump
Transmission	6-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Brakes	Dual hydraulic disc
Rear Brakes	Single hydraulic disc
Seat Height	790 mm (31.1 in)
Ground Clearance	135 mm (5.3 in)
Engine Type	4-stroke, 4-cylinder, DOHC
Front Tire	120/70 ZR17
Rear Tire	180/55 ZR17
Fuel Tank Capacity	20.0 L (5.3 US gal)
Overall Length	2, 140 mm (84.3 in)
Overall Width	790 mm (31.1 inches)