Suzuki GSX-R600 User Manual

Table of Contents 0- i
0
Section 0
CONTENTS
General Information
General Information ................................ 0A-1
General Description .............................................0A-1
Symbols .............................................................. 0A-1
Abbreviations ...................................................... 0A-1
Vehicle Side View ............................................... 0A-2
Vehicle Identification Number ............................. 0A-3
Fuel and Oil Recommendation ...........................0A-3
Engine Coolant Recommendation ...................... 0A-4
BREAK-IN Procedures........................................0A-4
Cylinder Identification.......................................... 0A-4
Country and Area Codes .................................... 0A-5
Wire Color Symbols ............................................ 0A-5
Warning, Caution and Information Labels
Location ............................................................ 0A-6
Component Location ...........................................0A-7
Electrical Components Location .........................0A-7
Specifications.......................................................0A-9
Specifications ......................................................0A-9
Special Tools and Equipment ...........................0A-11
Special Tool ...................................................... 0A-11
Maintenance and Lubrication................. 0B-1
Precautions...........................................................0B-1
Precautions for Maintenance .............................. 0B-1
General Description .............................................0B-1
Recommended Fluids and Lubricants................. 0B-1
Scheduled Maintenance ......................................0B-1
Periodic Maintenance Schedule Chart................ 0B-1
Lubrication Points ............................................... 0B-2
Repair Instructions ..............................................0B-3
Air Cleaner Element Replacement...................... 0B-3
Air Cleaner Element Inspection .......................... 0B-3
Exhaust Pipe Bolt and Muffler Bolt Inspection ....0B-3
Exhaust Control Valve Inspection ....................... 0B-4
Valve Clearance Inspection and Adjustment ......0B-4
Spark Plug Replacement ....................................0B-9
Spark Plug Inspection and Cleaning ...................0B-9
Fuel Line Inspection ..........................................0B-10
Evaporative Emission Control System
Inspection (E-33 only) .....................................0B-10
Engine Oil and Filter Replacement ...................0B-10
Throttle Cable Play Inspection and
Adjustment ......................................................0B-12
PAIR System Inspection ...................................0B-12
Throttle Valve Synchronization .........................0B-12
Cooling System Inspection................................0B-12
Clutch Cable Play Inspection and Adjustment ..0B-14
Drive Chain Inspection and Adjustment ............0B-15
Drive Chain Cleaning and Lubricating...............0B-16
Brake System Inspection ..................................0B-17
Tire Inspection...................................................0B-19
Steering System Inspection ..............................0B-19
Front Fork Inspection ........................................0B-20
Rear Suspension Inspection .............................0B-20
Chassis Bolt and Nut Inspection .......................0B-20
Compression Pressure Check ..........................0B-22
Oil Pressure Check ...........................................0B-22
SDS Check........................................................0B-22
Specifications.....................................................0B-22
Tightening Torque Specifications......................0B-22
Special Tools and Equipment ...........................0B-23
Recommended Service Material .......................0B-23
Special Tool ......................................................0B-23
Service Data ............................................. 0C-1
Specifications.......................................................0C-1
Service Data........................................................0C-1
Tightening Torque List ........................................0C-9

Suzuki GSX-R600 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	67.0 mm x 42.5 mm
Compression Ratio	12.9:1
Fuel System	Fuel injection
Starter	Electric
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Displacement	599cc
Transmission	6-speed, constant mesh
Front Tire Size	120/70ZR17M/C (58W)
Rear Tire Size	180/55ZR17M/C (73W)
Overall Length	2030 mm
Overall Width	710 mm
Seat Height	810 mm
Ground Clearance	130 mm
Curb Weight	187 kg
Fuel Tank Capacity	17.0 L