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Suzuki GSX-R600 User Manual

Suzuki GSX-R600
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Engine Mechanical: 1D-45
Valve Seat Sealing Condition
1) Clean and assemble the cylinder head and valve
components.
2) Fill the intake and exhaust ports with gasoline to
check for leaks. If any leaks occur, inspect the valve
seat and face for burrs or other things that could
prevent the valve from sealing. Refer to “Valve Seat
Repair (Page 1D-47)”.
WARNING
!
Always use extreme caution when handling
gasoline.
NOTE
After servicing the valve seats, be sure to
check the valve clearance after the cylinder
head has been reinstalled. Refer to “Valve
Clearance Inspection and Adjustment in
Section 0B (Page 0B-4)”.
Valve Guide Replacement
B837H11406029
1) Remove the cylinder head. Refer to “Engine Top
Side Disassembly (Page 1D-25)”.
2) Remove the valves. Refer to “Cylinder Head
Disassembly and Assembly (Page 1D-38)”.
3) Using the valve guide remover, drive the valve guide
out toward the intake or exhaust camshaft side.
Special tool
(A): 09916–43211 (Valve guide remover/
installer)
NOTE
Discard the removed valve guide sub-
assemblies.
Only oversized valve guides are available
as replacement parts. (Part No. 11115-
29G70)
4) Refinish the valve guide holes in the cylinder head
using the reamer and handle.
CAUTION
!
When refinishing or removing the reamer
from the valve guide hole, always turn it
clockwise.
Special tool
(B): 09916–33320 (Valve guide reamer (9.8
mm))
(C): 09916–34542 (Reamer handle)
I837H1140063-01
(A)
I837H1140064-01
(B)
(C)
I837H1140065-01

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Suzuki GSX-R600 Specifications

General IconGeneral
Engine Type4-stroke, liquid-cooled, DOHC
Bore x Stroke67.0 mm x 42.5 mm
Compression Ratio12.9:1
Fuel SystemFuel injection
StarterElectric
Final DriveChain
Front SuspensionInverted telescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Engine Displacement599cc
Transmission6-speed, constant mesh
Front Tire Size120/70ZR17M/C (58W)
Rear Tire Size180/55ZR17M/C (73W)
Overall Length2030 mm
Overall Width710 mm
Seat Height810 mm
Ground Clearance130 mm
Curb Weight187 kg
Fuel Tank Capacity17.0 L

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