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Suzuki
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GSX-R600
Suzuki GSX-R600 User Manual
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Lighting Systems
:
9B-15
Special T
ools and Equipment
Recommended Service Mate
rial
B837H19208001
Special T
ool
B837H19208002
Material
SUZUKI recommended product or S
pecification
Note
Thread lock cement
THREAD LOCK CEMENT SUPER
1322 or equiva
lent
P/No.: 99000–321
10
)
(Page
9B-7) /
)
(Page
9B-
9)
09900–25008
Multi-circuit tester set
)
(Page
9B-12) /
)
(Page
9B-13) /
)
(Page
9B-13) /
)
(Page
9B-13) /
)
(Page
9B-14)
622
624
Table of Contents
Section 1 Engine
63
Default Chapter
13
General Information
13
Cylinder Identification
17
Maintenance and Lubrication
28
Scheduled Maintenance
28
Lubrication Points
29
Front Fork Inspection
47
Table of Contents
63
Precautions
68
Precautions for Engine
68
Engine General Information and Diagnosis
69
General Description
69
Injection Timing Description
69
Self-Diagnosis Function
71
Schematic and Routing Diagram
72
FI System Wiring Diagram
72
Terminal Alignment of ECM Coupler
74
Component Location
75
FI System Parts Location
75
Diagnostic Information and Procedures
77
Engine Symptom Diagnosis
77
Self-Diagnostic Procedures
81
Use of SDS Diagnosis Reset Procedures
83
Show Data When Trouble (Displaying Data at the Time of DTC)
84
SDS Check
85
DTC Table
89
Fail-Safe Function Table
91
FI System Troubleshooting
92
Malfunction Code and Defective Condition Table
94
DTC "C11" (P0340): CMP Sensor Circuit Malfunction
98
DTC "C12" (P0335): CKP Sensor Circuit Malfunction
101
DTC "C13" (P0105-H/L): IAP Sensor Circuit Malfunction
104
DTC "C14" (P0120-H/L): TP Sensor Circuit Malfunction
113
DTC "C15" (P0115-H/L): ECT Sensor Circuit Malfunction
120
DTC "C21" (P0110-H/L): IAT Sensor Circuit Malfunction
125
DTC "C22" (P1450-H/L): AP Sensor Circuit Malfunction
130
DTC "C23" (P1651-H/L): to Sensor Circuit Malfunction
139
DTC "C24" (P0351), "C25" (P0352), "C26" (P0353) or "C27" (P0354): Ignition System Malfunction
146
DTC "C28" (P1655): Secondary Throttle Valve Actuator (STVA) Malfunction
146
DTC "C29" (P1654-H/L): Secondary Throttle Position Sensor (STPS) Circuit Malfunction
150
DTC "C31" (P0705): GP Switch Circuit Malfunction
157
DTC "C32" (P0201), "C33" (P0202), "C34" (P0203) or "C35" (P0204): Primary Fuel Injector Circuit Malfunction
159
DTC "C36" (P1764), "C37" (P1765), "C38" (P1766) or "C39" (P1767): Secondary Fuel Injector Circuit Malfunction
162
DTC "C40" (P0505 / P0506 / P0507): ISC Valve Circuit Malfunction
165
DTC "C41" (P0230-H/L): FP Relay Circuit Malfunction
169
DTC "C41" (P2505): ECM Power Input Signal Malfunction
172
DTC "C42" (P1650): IG Switch Circuit Malfunction
174
DTC "C44" (P0130/P0135): HO2 Sensor (HO2S) Circuit Malfunction
174
DTC "C46" (P1657-H/L or P1658): EXCV Actuator Circuit Malfunction
180
DTC "C49" (P1656): PAIR Control Solenoid Valve Circuit Malfunction
194
DTC "C60" (P0480): Cooling Fan Relay Circuit Malfunction
197
DTC "C62" (P0443): EVAP System Purge Control Solenoid Valve Circuit Malfunction (E-33 Only)
200
DTC "C91" (P0500): Vehicle Speed Sensor Circuit Malfunction
203
DTC "C93" (P1769): Steering Damper Solenoid Valve Circuit Malfunction
206
Specifications
210
Service Data
210
Special Tools and Equipment
211
Special Tool
211
Emission Control Devices
213
Precautions
213
Precautions for Emission Control Devices
213
General Description
213
Fuel Injection System Description
213
Crankcase Emission Control System Description
214
Exhaust Emission Control System Description
215
Noise Emission Control System Description
216
Evaporative Emission Control System Diagram (Only for
216
Schematic and Routing Diagram
217
PAIR System Hose Routing Diagram
217
EVAP Canister Hose Routing Diagram
218
Repair Instructions
219
Heated Oxygen Sensor (HO2S) Removal and Installation
219
Heated Oxygen Sensor (HO2S) Inspection
219
PAIR Reed Valve Removal and Installation
219
PAIR Control Solenoid Valve Removal and Installation
221
PAIR System Inspection
221
Crankcase Breather (PCV) Hose Inspection
222
Crankcase Breather (PCV) Hose / Reed Valve / Cover Removal and Installation
223
Crankcase Breather (PCV) Cover Inspection
224
Crankcase Breather (PCV) Reed Valve Inspection
224
Evaporative Emission Control System Removal and Installation (Only for
224
Evaporative Emission Control System
224
Inspection (Only for
224
Specifications
229
Service Data
229
Tightening Torque Specifications
229
Special Tools and Equipment
229
Special Tool
229
Engine Electrical Devices
230
Precautions
230
Precautions for Engine Electrical Device
230
Component Location
230
Engine Electrical Components Location
230
Diagnostic Information and Procedures
230
Engine Symptom Diagnosis
230
Repair Instructions
230
ECM Removal and Installation
230
CMP Sensor Inspection
231
CMP Sensor Removal and Installation
231
CKP Sensor Inspection
232
CKP Sensor Removal and Installation
232
IAP Sensor Inspection
232
IAP Sensor Removal and Installation
232
TP Sensor Inspection
232
TP Sensor Removal and Installation
232
TP Sensor Adjustment
233
ECT Sensor Removal and Installation
233
ECT Sensor Inspection
234
IAT Sensor Removal and Installation
234
IAT Sensor Inspection
235
AP Sensor Inspection
235
AP Sensor Removal and Installation
235
TO Sensor Inspection
235
TO Sensor Removal and Installation
235
STP Sensor Inspection
236
STP Sensor Adjustment
236
STP Sensor Removal and Installation
237
STV Actuator Inspection
237
STV Actuator Removal and Installation
237
ISC Valve Inspection
237
ISC Valve Removal and Installation
237
ISC Valve Preset and Opening Initialization
238
HO2 Sensor Inspection
238
HO2 Sensor Removal and Installation
238
GP Switch Inspection
238
GP Switch Removal and Installation
238
Specifications
239
Service Data
239
Tightening Torque Specifications
239
Special Tools and Equipment
240
Special Tool
240
Engine Mechanical
241
Schematic and Routing Diagram
241
Camshaft and Sprocket Assembly Diagram
241
Throttle Cable Routing Diagram
242
Diagnostic Information and Procedures
243
Engine Mechanical Symptom Diagnosis
243
Compression Pressure Check
243
Repair Instructions
244
Engine Components Removable with the Engine in Place
244
Air Cleaner Element Removal and Installation
246
Air Cleaner Box Removal and Installation
247
Air Cleaner Element Inspection and Cleaning
247
Throttle Cable Removal and Installation
247
Throttle Cable Inspection
247
Throttle Cable Play Inspection and Adjustment
247
Throttle Body Components
248
Throttle Body Construction
249
Throttle Body Removal and Installation
250
Throttle Body Disassembly and Assembly
251
Throttle Body Inspection and Cleaning
255
ISC Valve Visual Inspection
256
Throttle Valve Synchronization
256
ISC Valve Reset
258
TP Reset
258
Engine Assembly Removal
259
Engine Assembly Installation
263
Engine Top Side Disassembly
265
Engine Top Side Assembly
267
Camshaft Inspection
274
Camshaft Sprocket
276
Cam Chain Tension Adjuster Inspection
276
Cam Chain Guide / Cam Chain Tensioner Removal and Installation
277
Cam Chain Guide Inspection
277
Cam Chain Tensioner Inspection
277
Cylinder Head Disassembly and Assembly
278
Cylinder Head Related Parts Inspection
282
Valve Guide Replacement
285
Valve Seat Repair
287
Engine Bottom Side Disassembly
287
Engine Bottom Side Assembly
294
Cylinder Inspection
309
Piston Ring Removal and Installation
309
Piston and Piston Ring Inspection
311
Conrod Crank Pin Bearing Removal and Installation
313
Conrod and Crankshaft Inspection
313
Conrod Crank Pin Bearing Inspection and Selection
314
Crankshaft Journal Bearing Inspection and Selection
316
Crankshaft Thrust Clearance Inspection and Selection
319
Specifications
321
Service Data
321
Tightening Torque Specifications
323
Special Tools and Equipment
324
Recommended Service Material
324
Special Tool
324
Engine Lubrication System
327
Precautions
327
Precautions for Engine Oil
327
Schematic and Routing Diagram
328
Engine Lubrication System Chart Diagram
328
Oil Pan
328
Engine Lubrication Circuit Diagram
329
Diagnostic Information and Procedures
331
Engine Lubrication Symptom Diagnosis
331
Oil Pressure Check
331
Repair Instructions
332
Engine Oil and Filter Replacement
332
Engine Oil Level Inspection
332
Oil Pan / Oil Strainer / Oil Pressure Regulator
332
Removal and Installation
332
Oil Pressure Regulator / Oil Strainer Inspection
333
Oil Cooler / Oil Cooler Hose Inspection
334
Oil Cooler Removal and Installation
334
Oil Pressure Switch Removal and Installation
335
Oil Pressure Switch Inspection
335
Oil Jet / Oil Gallery Jet Removal and Installation
335
Oil Jet / Oil Gallery Jet Inspection
337
Oil Pump Removal and Installation
338
Oil Pump Inspection
339
Oil Pump Drive Gear Removal and Installation
339
Specifications
340
Service Data
340
Tightening Torque Specifications
341
Special Tools and Equipment
341
Recommended Service Material
341
Special Tool
341
Engine Cooling System
342
Precautions
342
Precautions for Engine Cooling System
342
Precautions for Engine Coolant
342
General Description
342
Engine Coolant Description
342
Schematic and Routing Diagram
343
Cooling Circuit Diagram
343
Water Hose Routing Diagram
344
Diagnostic Information and Procedures
345
Engine Cooling Symptom Diagnosis
345
Repair Instructions
345
Cooling Circuit Inspection
345
Radiator Cap Inspection
346
Radiator Inspection and Cleaning
346
Radiator / Cooling Fan Motor Removal and Installation
346
Water Hose Inspection
347
Water Hose Removal and Installation
348
Radiator Reservoir Tank Inspection
348
Radiator Reservoir Tank Removal and Installation
349
Cooling Fan Inspection
349
Cooling Fan Relay Inspection
349
ECT Sensor Removal and Installation
350
ECT Sensor Inspection
350
Thermostat Removal and Installation
350
Thermostat Inspection
351
Water Pump Components
352
Water Pump Construction
353
Water Pump Removal and Installation
353
Water Pump Disassembly and Assembly
354
Water Pump Related Parts Inspection
357
Specifications
359
Service Data
359
Tightening Torque Specifications
359
Special Tools and Equipment
360
Recommended Service Material
360
Special Tool
360
Fuel System
361
Precautions
361
Precautions for Fuel System
361
General Description
362
Fuel Injection System Description
362
Schematic and Routing Diagram
363
Fuel Tank Drain Hose and Breather Hose Routing Diagram
363
Diagnostic Information and Procedures
364
Fuel System Diagnosis
364
Repair Instructions
365
Fuel Pressure Inspection
365
Fuel Pump Inspection
365
Fuel Discharge Amount Inspection
366
Fuel Pump Relay Inspection
367
Fuel Hose Inspection
367
Fuel Level Gauge Inspection
367
Fuel Tank Construction
368
Fuel Tank Removal and Installation
369
Fuel Pump Components
370
Fuel Pump Disassembly and Assembly
371
Fuel Mesh Filter Inspection and Cleaning
373
Fuel Injector / Fuel Delivery Pipe / T-Joint Removal and Installation
373
Fuel Injector Inspection and Cleaning
373
Specifications
374
Special Tools and Equipment
375
Recommended Service Material
375
Special Tool
375
Ignition System
376
General Description
376
Immobilizer Description (for
376
Drive Mode Selector Description
377
Schematic and Routing Diagram
378
Ignition System Diagram
378
Ignition System Components Location
378
Diagnostic Information and Procedures
379
Ignition System Symptom Diagnosis
379
No Spark or Poor Spark
380
Repair Instructions
381
Ignition Coil / Plug Cap and Spark Plug Removal and Installation
381
Spark Plug Inspection and Cleaning
382
Ignition Coil / Plug Cap Inspection
382
CKP Sensor Inspection
384
CKP Sensor Removal and Installation
385
Engine Stop Switch Inspection
385
Ignition Switch Inspection
385
Ignition Switch Removal and Installation
386
Drive Mode Selector Inspection
387
Specifications
388
Service Data
388
Tightening Torque Specifications
388
Special Tools and Equipment
389
Recommended Service Material
389
Special Tool
389
Starting System
390
Schematic and Routing Diagram
390
Starting System Diagram
390
Component Location
390
Starting System Components Location
390
Diagnostic Information and Procedures
390
Starting System Symptom Diagnosis
390
Starter Motor will Not Run
391
Starter Motor Runs but Does Not Crank the Engine
391
Repair Instructions
392
Starter Motor Components
392
Starter Motor Removal and Installation
393
Starter Motor Disassembly and Assembly
393
Starter Motor Inspection
394
Starter Relay Removal and Installation
395
Starter Relay Inspection
396
Turn Signal / Side-Stand Relay Removal and Installation
396
Side-Stand / Ignition Interlock System Parts Inspection
397
Starter Clutch Removal and Installation
399
Starter Clutch Inspection
401
Starter Button Inspection
402
Specifications
403
Service Data
403
Tightening Torque Specifications
403
Special Tools and Equipment
404
Recommended Service Material
404
Special Tool
404
Charging System
405
Schematic and Routing Diagram
405
Charging System Diagram
405
Component Location
405
Charging System Components Location
405
Diagnostic Information and Procedures
405
Charging System Symptom Diagnosis
405
Battery Runs down Quickly
406
Repair Instructions
407
Battery Current Leakage Inspection
407
Regulated Voltage Inspection
407
Generator Inspection
407
Generator Removal and Installation
408
Regulator / Rectifier Construction
412
Regulator / Rectifier Removal and Installation
413
Regulator / Rectifier Inspection
414
Battery Components
415
Battery Charging
415
Battery Removal and Installation
417
Battery Visual Inspection
418
Specifications
418
Service Data
418
Tightening Torque Specifications
418
Special Tools and Equipment
419
Recommended Service Material
419
Special Tool
419
Exhaust System
420
Precautions
420
Precautions for Exhaust System
420
General Description
420
Exhaust Control System Description
420
Exhaust Control System Operation
421
Repair Instructions
423
Exhaust Control System Construction
423
Exhaust System Components
424
EXCV Cable Removal and Installation
425
EXCVA Removal and Installation
426
EXCVA Inspection
428
EXCVA Pulley Inspection
428
EXCVA Adjustment
428
Section 2 Suspension
435
Precautions
436
Precautions for Suspension
436
Suspension General Diagnosis
437
Diagnostic Information and Procedures
437
Suspension and Wheel Symptom Diagnosis
437
Repair Instructions
438
Front Fork Components
438
Front Fork Removal and Installation
439
Front Suspension Adjustment
441
Front Fork Disassembly and Assembly
441
Front Fork Parts Inspection
448
Front Suspension
438
Specifications
449
Service Data
449
Tightening Torque Specifications
449
Special Tools and Equipment
450
Recommended Service Material
450
Special Tool
450
Rear Suspension
451
Repair Instructions
451
Rear Suspension Components
451
Rear Suspension Assembly Construction
452
Rear Shock Absorber Removal and Installation
453
Rear Suspension Inspection
454
Rear Shock Absorber Inspection
454
Rear Suspension Adjustment
454
Rear Shock Absorber Disposal
455
Cushion Lever Removal and Installation
456
Cushion Lever Inspection
456
Cushion Lever Bearing Removal and Installation
457
Cushion Rod Removal and Installation
458
Cushion Rod Inspection
458
Cushion Rod Bearing Removal and Installation
459
Swingarm Removal and Installation
460
Swingarm Related Parts Inspection
462
Swingarm Bearing Removal and Installation
463
Specifications
465
Service Data
465
Tightening Torque Specifications
465
Special Tools and Equipment
466
Recommended Service Material
466
Special Tool
466
Wheels and Tires
467
Precautions
467
Precautions for Wheel and Tire
467
Repair Instructions
468
Front Wheel Components
468
Front Wheel Assembly Construction
469
Front Wheel Assembly Removal and Installation
470
Front Wheel Related Parts Inspection
472
Front Wheel Dust Seal / Bearing Removal and Installation
473
Rear Wheel Components
475
Rear Wheel Assembly Construction
476
Rear Wheel Assembly Removal and Installation
477
Rear Wheel Related Parts Inspection
477
Rear Wheel Dust Seal / Bearing Removal and Installation
479
Tire Removal and Installation
481
Wheel / Tire / Air Valve Inspection and Cleaning
482
Air Valve Removal and Installation
483
Wheel Balance Check and Adjustment
484
Specifications
485
Service Data
485
Tightening Torque Specifications
485
Special Tools and Equipment
486
Recommended Service Material
486
Special Tool
486
Section 3 Driveline / Axle
487
Precautions
488
Precautions for Driveline / Axle
488
Diagnostic Information and Procedures
489
Drive Chain and Sprocket Symptom Diagnosis
489
Repair Instructions
489
Drive Chain Related Components
489
Engine Sprocket Removal and Installation
490
Rear Sprocket / Rear Sprocket Mounting Drum Removal and Installation
491
Drive Chain Related Parts Inspection
492
Sprocket Mounting Drum Dust Seal / Bearing Removal and Installation
493
Drive Chain Replacement
495
Drive Chain / Drive Train / Drive Shaft
489
Specifications
498
Service Data
498
Tightening Torque Specifications
498
Special Tools and Equipment
499
Recommended Service Material
499
Special Tool
499
Section 4 Brake
501
Precautions
502
Precautions for Brake System
502
Brake Fluid Information
502
Schematic and Routing Diagram
503
Front Brake Hose Routing Diagram
503
Rear Brake Hose Routing Diagram
504
Brake Control System and Diagnosis
503
Diagnostic Information and Procedures
505
Brake Symptom Diagnosis
505
Repair Instructions
506
Brake Pedal Height Inspection and Adjustment
506
Front Brake Light Switch Inspection
506
Rear Brake Light Switch Inspection
506
Rear Brake Light Switch Inspection and Adjustment
506
Brake Fluid Level Check
507
Brake Hose Inspection
507
Air Bleeding from Brake Fluid Circuit
507
Brake Fluid Replacement
509
Front Brake Hose Removal and Installation
511
Rear Brake Hose Removal and Installation
511
Front Brake Master Cylinder Components
512
Front Brake Master Cylinder Assembly Removal and Installation
513
Front Brake Master Cylinder / Brake Lever Disassembly and Assembly
514
Front Brake Master Cylinder Parts Inspection
516
Rear Brake Master Cylinder Components
517
Rear Brake Master Cylinder Assembly Removal and Installation
518
Rear Brake Master Cylinder Disassembly and Assembly
518
Rear Brake Master Cylinder Parts Inspection
520
Rear Brake Pedal Construction
520
Rear Brake Pedal Removal and Installation
521
Specifications
521
Service Data
521
Tightening Torque Specifications
521
Special Tools and Equipment
522
Recommended Service Material
522
Special Tool
522
Front Brakes
523
Repair Instructions
523
Front Brake Components
523
Front Brake Pad Inspection
524
Front Brake Pad Replacement
524
Front Brake Caliper Removal and Installation
525
Front Brake Caliper Disassembly and Assembly
526
Front Brake Caliper Parts Inspection
528
Front Brake Disc Removal and Installation
529
Front Brake Disc Inspection
529
Specifications
530
Service Data
530
Tightening Torque Specifications
530
Special Tools and Equipment
531
Recommended Service Material
531
Special Tool
531
Repair Instructions
532
Rear Brake Components
532
Rear Brake Pad Inspection
533
Rear Brake Pad Replacement
533
Rear Brake Caliper Removal and Installation
534
Rear Brake Caliper Disassembly and Assembly
535
Rear Brake Caliper Parts Inspection
536
Rear Brake Disc Removal and Installation
537
Rear Brake Disc Inspection
538
Rear Brakes
532
Specifications
538
Service Data
538
Tightening Torque Specifications
538
Special Tools and Equipment
539
Recommended Service Material
539
Special Tool
539
Section 5 Transmission / Transaxle
541
Precautions
542
Precautions for Transmission / Transaxle
542
Manual Transmission
543
Diagnostic Information and Procedures
543
Manual Transmission Symptom Diagnosis
543
Repair Instructions
544
Transmission Components
544
Transmission Removal
545
Transmission Installation
547
Transmission Construction
551
Countershaft Gear / Driveshaft Gear Disassembly and Assembly
551
Transmission Related Parts Inspection
553
Gear Position (GP) Switch Inspection
555
Gear Position (GP) Switch Removal and Installation
555
Gearshift Lever Construction
556
Gearshift Lever Removal and Installation
556
Gearshift Lever Height Inspection and Adjustment
556
Gearshift Shaft / Gearshift Cam Plate Components
557
Gearshift Shaft Construction
557
Gearshift Shaft / Gearshift Cam Plate Removal and Installation
558
Gearshift Linkage Inspection
560
Gearshift Shaft Oil Seal / Bearing Removal and Installation
561
Specifications
562
Service Data
562
Tightening Torque Specifications
562
Special Tools and Equipment
563
Recommended Service Material
563
Special Tool
563
Schematic and Routing Diagram
565
Clutch Cable Routing Diagram
565
Precautions
565
Precautions for Clutch System
565
Clutch
565
Diagnostic Information and Procedures
565
Clutch System Symptom Diagnosis
565
Repair Instructions
566
Clutch Lever Position Switch Inspection
566
Clutch Cable Inspection
566
Clutch Cable Removal and Installation
566
Clutch Control System Components
567
Clutch Components
568
Clutch Removal
569
Clutch Installation
571
Clutch Parts Inspection
575
Clutch Lifter Pin Inspection and Adjustment
577
Specifications
578
Service Data
578
Tightening Torque Specifications
578
Special Tools and Equipment
579
Recommended Service Material
579
Special Tool
579
Section 6 Steering
581
Precautions
582
Precautions for Steering
582
Diagnostic Information and Procedures
583
Steering Symptom Diagnosis
583
Steering General Diagnosis
583
Repair Instructions
584
Handlebar Components
584
Handlebar Removal and Installation
585
Handlebars Inspection
587
Steering Components
588
Steering Damper Construction
589
Steering / Steering Damper Removal and Installation
589
Steering / Steering Damper Related Parts Inspection
592
Steering System Inspection
593
Steering Stem Bearing Removal and Installation
593
Steering Tension Adjustment
594
Steering / Handlebar
584
Specifications
595
Tightening Torque Specifications
595
Special Tools and Equipment
596
Recommended Service Material
596
Special Tool
596
Section 9 Body and Accessories
597
Precautions
599
Precautions for Electrical System
599
Component Location
599
Electrical Components Location
599
Wiring Systems
600
Schematic and Routing Diagram
600
Wiring Diagram
600
Wiring Harness Routing Diagram
604
Specifications
608
Service Data
608
Tightening Torque Specifications
608
Special Tools and Equipment
608
Recommended Service Material
608
Repair Instructions
609
Headlight Components
609
Headlight Removal and Installation
610
Headlight Bulb and Position Light Bulb Replacement
610
Headlight Beam Adjustment
612
Front Turn Signal Light Components
612
Front Turn Signal Light Removal and Installation
613
Front Turn Signal Light Bulb Replacement
613
Rear Lighting System Construction
614
Rear Combination Light Removal and Installation
615
Rear Combination Light Replacement
616
License Plate Light Components
616
License Plate Light Removal and Installation
616
License Plate Light Bulb Replacement
617
Rear Turn Signal Light Components
618
Rear Turn Signal Light Removal and Installation
618
Rear Turn Signal Light Bulb Replacement
619
Reflex Reflector Construction
619
Headlight Relay Inspection
620
Turn Signal / Side-Stand Relay Inspection
620
Turn Signal / Side-Stand Relay Removal and Installation
620
Hazard Switch Inspection
620
Turn Signal Switch Inspection
621
Passing Light Switch Inspection
621
Dimmer Switch Inspection
622
Lighting Systems
609
Specifications
622
Service Data
622
Tightening Torque Specifications
622
Special Tools and Equipment
623
Recommended Service Material
623
Special Tool
623
Combination Meter / Fuel Meter / Horn
624
General Description
624
Combination Meter System Description
624
Repair Instructions
625
Combination Meter Components
625
Combination Meter Removal and Installation
625
Combination Meter Disassembly and Assembly
625
Combination Meter Inspection
626
Engine Coolant Temperature Indicator Light Inspection
626
ECT Sensor Removal and Installation
627
Fuel Level Indicator Inspection
628
Fuel Level Gauge Inspection
628
Speedometer Inspection
628
Speed Sensor Removal and Installation
628
Speed Sensor Inspection
629
Oil Pressure Indicator Inspection
629
Oil Pressure Switch Removal and Installation
630
Oil Pressure Switch Inspection
630
Ignition Switch Inspection
630
Ignition Switch Removal and Installation
631
Horn Inspection
631
Horn Removal and Installation
631
Specifications
632
Service Data
632
Tightening Torque Specifications
632
Special Tools and Equipment
632
Exterior Parts
633
Repair Instructions
633
Exterior Parts Construction
633
Body Cowling Cushion Attachment
634
Under Cowling Heat Shield / Cushion Attachment
635
Rear Fender Construction
636
Frame Cover Construction
637
Frame Side Cover Cushion Attachment
638
Fuel Tank Cover Cushion Attachment
639
Rear View Mirror Construction
640
Rear View Mirror Cushion Attachment
641
Fastener Removal and Installation
642
Exterior Parts Removal and Installation
643
Specifications
647
Tightening Torque Specifications
647
Body Structure
648
Repair Instructions
648
Body Frame Construction
648
Front Footrest Bracket Construction
649
Side-Stand Construction
650
Pillion Footrest Construction
650
Side-Stand Removal and Installation
651
Specifications
651
Tightening Torque Specifications
651
Special Tools and Equipment
651
Recommended Service Material
651
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Service Manual
517 pages
5
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Suzuki GSX-R600 Specifications
General
Brand
Suzuki
Model
GSX-R600
Category
Motorcycle
Language
English
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