Suzuki GSX-R600 User Manual

Manual Transmission: 5B-11
Driveshaft
• When installing the gear bushings onto the driveshaft,
align the shaft oil holes “A” with the bushing oil hole
“B”.
Countershaft
• Install the countershaft bearing (1) using a hydraulic
press and special tool.
Special tool
(A): 09913–70210 (Bearing installer set)
• When installing the gear bushing onto the
countershaft, align the shaft oil hole “A” with the
bushing oil hole “B”.
Transmission Related Parts Inspection
B837H15206006
Refer to “Transmission Removal (Page 5B-3)”,
“Transmission Installation (Page 5B-5)” and
“Countershaft Gear / Driveshaft Gear Disassembly and
Assembly (Page 5B-9)”.
Gearshift Fork to Groove Clearance
NOTE
The clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the shifting action.
Using the thickness gauge, check the gearshift fork
clearance in the groove of its gear.
If the clearance checked is noted to exceed the limit
specified, replace the fork or its gear, or both.
Special tool
(A): 09900–20803 (Thickness gauge)
Gearshift fork to gearshift fork groove clearance
Standard: 0.1 – 0.3 mm (0.004 – 0.012 in)
Service limit: 0.5 mm (0.02 in)
“A”
“B”
I837H1520035-01
“A”
“B”
I837H1520036-01
1
1
(A)
I837H1520037-01
“B”
“A”
I837H1520038-01
(A)
I649G1520056-03

Suzuki GSX-R600 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	67.0 mm x 42.5 mm
Compression Ratio	12.9:1
Fuel System	Fuel injection
Starter	Electric
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Displacement	599cc
Transmission	6-speed, constant mesh
Front Tire Size	120/70ZR17M/C (58W)
Rear Tire Size	180/55ZR17M/C (73W)
Overall Length	2030 mm
Overall Width	710 mm
Seat Height	810 mm
Ground Clearance	130 mm
Curb Weight	187 kg
Fuel Tank Capacity	17.0 L