1I-5 Starting System:
• Apply grease to the bearing.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Apply a small quantity of moly paste to the armature
shaft.
: Moly paste 99000–25140 (SUZUKI MOLY
PASTE or equivalent)
• Align the match marks on the starter motor case with
the match mark on each housing end.
• Tighten the starter motor housing bolts (1) to the
specified torque.
Tightening torque
Starter motor housing bolt (a): 3.5 N·m (0.35 kgf-
m, 2.5 lb-ft)
Starter Motor Inspection
B837H11906004
Refer to “Starter Motor Disassembly and Assembly
(Page 1I-4)”.
Carbon Brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
vernier calipers. If the measurement is less than the
service limit, replace the housing end assembly (outside)
with a new one.
Brush length “a”
Service limit: 6.5 mm (0.26 in)
Special tool
: 09900–20102 (Vernier calipers (1/20 mm, 200
mm))
I837H1190005-01
I837H1190036-01
I837H1190006-01
(a)
1
I837H1190007-03
“a”
I837H1190008-01
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