Suzuki GSX-R600 User Manual

Engine Mechanical: 1D-55
Water Jacket Plug
• Apply engine coolant to the O-rings of the water jacket
plugs.
• Tighten each plug to the specified torque.
CAUTION
!
Replace the O-rings with new ones.
Tightening torque
Water jacket plug (a): 9.5 N·m (0.95 kgf-m, 6.9 lb-
ft)
Oil Gallery Plug
• Tighten each plugs (for lower crankcase) to the
specified torque.
CAUTION
!
Replace the gaskets with new ones.
Tightening torque
Oil gallery plug (M12) (a): 15 N·m (1.5 kgf-m, 11.0
lb-ft)
Oil gallery plug (M16) (b): 35 N·m (3.5 kgf-m, 25.5
lb-ft)
• Apply thread lock to the oil gallery plug (for upper
crankcase) and tighten it to the specified torque.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER 1322 or
equivalent)
Tightening torque
Oil gallery plug (c): 7 N·m (0.7 kgf-m, 5.0 lb-ft)
Oil Jet
• Apply thread lock to the oil gallery jet (1) (for
generator) and tighten it to the specified torque.
NOTE
After tightening the jet, make sure that the jet
end is flush with the cover mating surface.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER 1322 or
equivalent)
Tightening torque
Oil gallery jet (a): 27 N·m (2.7 kgf-m, 19.5 lb-ft)
(a)
(a)
I837H1140122-01
(b)
(a)
I837H1140123-01
(c)
I837H1140124-02
(a)
1
I837H1140125-02

Suzuki GSX-R600 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	67.0 mm x 42.5 mm
Compression Ratio	12.9:1
Fuel System	Fuel injection
Starter	Electric
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Displacement	599cc
Transmission	6-speed, constant mesh
Front Tire Size	120/70ZR17M/C (58W)
Rear Tire Size	180/55ZR17M/C (73W)
Overall Length	2030 mm
Overall Width	710 mm
Seat Height	810 mm
Ground Clearance	130 mm
Curb Weight	187 kg
Fuel Tank Capacity	17.0 L