5C-12 Clutch:
Clutch Spring
Measure the free length of each coil spring with a vernier
calipers, and compare the length with the specified limit.
Replace all the springs if any spring is not within the
limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch spring free length
Service limit: 53.2 mm (2.09 in)
Clutch Release Bearing
Inspect the clutch release bearing for any abnormality,
especially cracks. When removing the bearing from the
clutch, decide whether it can be reused or if it should be
replaced.
Smooth engagement and disengagement of the clutch
depends on the condition of this bearing.
Push Rod (Right)
Inspect the push rod for wear and damage.
If any defects are found, replace the push rod with a new
one.
Clutch Sleeve Hub and Primary Driven Gear
Assembly
Inspect the slot of the clutch sleeve hub and primary
driven gear assembly for damage or wear caused by the
clutch plates. If necessary, replace it with a new one.
Wave Spring Washer
Measure the free height “A” of each wave spring washer
with a vernier calipers.
If each wave spring washer height “A” is not within the
specified limit, replace it with a new one.
Special tool
: 09900–20102 (Vernier calipers (1/20 mm, 200
mm))
Wave spring washer height “A”
Service limit: 4.30 mm (0.169 in)
Clutch Lifter Drive Cam and Clutch Lifter Driven Cam
Inspect the clutch lifter drive cam and clutch lifter driven
cam for wear and damage. If any defects are found,
replace the clutch lifter drive cam or clutch lifter driven
cam.
(A)
I718H1530062-01
I649G1530059-02
I837H1530037-01
I837H1530038-01
“A”
I837H1530043-01
I837H1530039-01
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