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Suzuki RMX450Z Service Manual

Suzuki RMX450Z
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Maintenance and Lubrication: 0B-2
Scheduled Maintenance
Periodic Maintenance Chart
BA02J20205001
NOTE
I = Inspect and clean, adjust, replace or lubricate as necessary.
C = Clean.
R = Replace.
T = Tighten.
L = Lubricate.
Item
Initial
Remarks
km Initial 150 Every 1 000 Every 2 000
miles Initial 100 Every 600 Every 1 200
months Initial 1 Every 6 Every 12
Spark plug I I I
Air cleaner element I C C
Inspect and Clean more
frequently as necessary,
especially after riding in wet
and dusty condition. Replace
as necessary.
Air cleaner cap gasket Inspect every 150 km (100 miles) Replace as necessary.
Air cleaner heat guard Inspect every 150 km (100 miles) Retighten screws if necessary.
Engine oil R R R
Engine oil filter R — R
Oil strainers I — I
Cooling system I I I
Replace radiator hose
andengine coolant every year.
Clutch I I I
Throttle cable and clutch cable I & L I & L I & L
Hot starter I I I
Throttle body I I I
Crankcase breather hose I I I
Fuel hose I I I Replace every 4 year.
Valve clearance I — I
Exhaust pipe and muffler bolts and
nuts
TTT
Spark arrester — C C
Drive chain
Clean, lubricate and inspect each time the
motorcycle is ridden. Replace as necessary.
Crankcase driveshaft oil seal I I I
Engine sprocket I I I
Rear sprocket I
Inspect every 300 km
(200 miles)
Drive chain buffer and guide Inspect each time the motorcycle is ridden.
Brakes I I I
Replace brake hose and fluid
every year.
Front fork I I I
Check front fork inner
tubefrequently for
abnormality.Check the air
pressure.
Rear suspension I I I
Tire I I I
Spoke nipple I I I
Steering I I I
Kick starter lever I & L I & L I & L
Chassis bolts and nuts T T T

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Suzuki RMX450Z Specifications

General IconGeneral
Displacement449cc
Compression Ratio12.5:1
Fuel SystemFuel injection
StarterElectric
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionInverted telescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Engine Type4-stroke, liquid-cooled, DOHC
Bore x Stroke96.0 mm x 62.1 mm
Front BrakesSingle disc
Rear BrakesSingle disc
Front Tire80/100-21
Fuel Tank Capacity6.2 L (1.6 US gal)
Overall Length2185 mm (86.0 in)
Ground Clearance325mm
Seat Height955mm
Wheelbase1, 480mm

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