Brake Control System and Diagnosis: 4A-9
Front Brake Master Cylinder Assembly Removal
and Installation
BA02J24106009
Removal
1) Drain brake fluid. Refer to “Brake Fluid
Replacement” (Page 4A-5).
2) Place a rag underneath the brake hose union bolt (1)
on the master cylinder to catch any spilt brake fluid.
3) Remove the brake hose union bolt (1).
4) Remove the master cylinder assembly.
Installation
Install the front brake master cylinder in the reverse
order of removal. Pay attention to the following points:
• When installing the master cylinder (1) onto the
handlebars, align the master cylinder holder’s mating
surface “A” with the marking “B” on the handlebars
and tighten the upper holder bolt first.
Tightening torque
Front brake master cylinder holder bolt (Upper
and Lower) (a): 10 N·m (1.0 kgf-m, 7.0 lbf-ft)
• After setting the brake hose union between the
stoppers (2), tighten the union bolt (3) to the specified
torque.
CAUTION
!
The seal washers should be replaced with
new ones to prevent fluid leakage.
Tightening torque
Brake hose union bolt (b): 23 N·m (2.3 kgf-m, 16.5
lbf-ft)
• Bleed air from brake system. Refer to “Air Bleeding
from Brake Fluid Circuit” (Page 4A-3).
• Clamp the starter button lead wire properly. Refer to
“Wiring Diagram” in Section 9A (Page 9A-1).
1
IA02J1410012-01
IA02J1410013-01
“C”: Up mark “a”: Clearance
1
“B”
“A”
(a)
IA02J1410014-02
(a)
(a)
“C”
“a”
“B”
“A”
1
IA02J1410015-01
2
(b)
3
IA02J1410016-02
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