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Suzuki RMX450Z Service Manual

Suzuki RMX450Z
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2B-15 Front Suspension:
7) Slide down the outer tube.
8) Pour the specified amount of fork oil into the outer
tube as shown in the fork oil quantity table.
: Fork Oil (FORK OIL SS-19 or equivalent)
Fork oil capacity
320 ml (10.8/11.3 US/lmp oz)
9) Raise the outer tube and temporarily tighten the fork
cap bolt (sub-tank). Refer to “Front Fork Assembly”
(Page 2B-7).
Special tool
: 09941–53630 (Front fork cap socket
wrench (50 mm))
10) Install the front forks. Refer to “Front Fork Removal
and Installation” (Page 2B-2).
Spring Change
Remove the dumper rod assembly and fork spring.
Refer to “Front Fork Disassembly” (Page 2B-3).
Select the spring as shown in the spring rate table.
Spring Rate Table
Pour the specified amount fork oil into the outer tube
in accordance the following table.
Oil Quantity Table
Assemble the front fork. Refer to “Front Fork
Assembly” (Page 2B-7).
Specifications
Service Data
BA02J22207001
Suspension
Unit: mm (in)
IA02J1220067-01
SPRING/No. SPRING RATE IDENTIFICATION
Soft 51171-28H10
4.41 N/mm
(0.45 kgf/mm)
4.61 N/mm
(0.47 kgf/mm)
4.81 N/mm
(0.49 kgf/mm)
3 slits
STD 51171-28H00 5 Slits
Hard 51171-28H20 4 Slits
IA02J1220068-02
STD OIL QUANTITY
Soft
327 ml
(11.06 / 11.51 US/lmp oz)
320 ml
(10.82 / 11.26 US/lmp oz)
303 ml
(10.25 / 10.67 US/lmp oz)
STD
Hard
51171-28H10
51171-28H00
51171-28H20
SPRING/No.
IA02J1220069-03
Item Standard Limit Note
Front fork stroke 310 (12.2)
Front fork spring free length 495 (19.48) 485 (19.09)
Front fork oil type FORK OIL SS-19 or an equivalent fork oil
Front fork oil capacity (Each leg)
320 ml
(10.8/11.3 US/lmp oz)
Outer tube oil
quantity
193 ml
(6.5/6.8 US/lmp oz)
Damper rod oil
quantity
Front fork inner tube O.D. 47 (18.5)
Front fork spring rate 4.61 N/mm (0.47 kgf/mm)
Front fork damping force adjuster
Rebound MAX – 8 clicks turn back
Compression MAX – 8 clicks turn back
Front fork air pressure 0 kPa (0 kgf/cm
2
, 0 psi)

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Suzuki RMX450Z Specifications

General IconGeneral
BrandSuzuki
ModelRMX450Z
CategoryMotorcycle
LanguageEnglish

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