Suzuki RMX450Z Service Manual

1I-15 Starting System:
Kick Starter Removal and Installation
BA02J21906015
Removal
1) Drain engine oil. Refer to “Engine Oil Inspection and
Replacement” in Section 0B (Page 0B-5).
2) Drain engine coolant. Refer to “Cooling System
Inspection” in Section 0B (Page 0B-9).
3) Remove the protector (1). Refer to “Exterior Parts
Removal and Installation” in Section 9D (Page 9D-
1).
4) Remove the brake pedal (2). Refer to “Rear Brake
Pedal Removal and Installation” in Section 4A
(Page 4A-16).
5) Remove the kick starter lever (3).
6) Disconnect the radiator outlet hose (4).
7) Remove the right crankcase cover (5).
8) Remove the dowel pins, gasket (6) and O-ring (7).
9) Remove the clutch component parts. Refer to
“Clutch Removal” in Section 5C (Page 5C-7).
10) Remove the kick starter idle gear (8) and wave
washer (9).
11) Unhook the end of return spring and remove the kick
starter shaft assembly (10).
12) Remove the following parts from the kick starter
shaft.
• Return spring (11)
• Spring guide (12)
• Washer (13)
• Spring (14)
• Kick starter (15)
• Snap ring (16)
• Washer (17)
• Kick starter drive gear (18)
Special tool
: 09900–06107 (Snap ring remover (Open
type))
1
2
3
4
IA02J1190027-01
5
IA02J1190028-01
7
6
IA02J1190029-01
8
9
IA02J1190030-03
10
IA02J1190031-02
13141516
11
1718
12
IA02J1190032-02

Suzuki RMX450Z Specifications

General

Brand	Suzuki
Model	RMX450Z
Category	Motorcycle
Language	English