Starting System: 1I-6
Commutator
Inspect the commutator for discoloration, abnormal wear
or undercut “A”.
If the commutator is abnormally worn, replace the
armature.
If the commutator surface is discolored, polish it with
#400 sandpaper and wipe it using a clean, dry cloth.
If there is no undercut, scrape out the insulator (1) with a
saw blade.
Armature Coil
Measure for continuity between each segment. Measure
for continuity between each segment and the armature
shaft.
If there is no continuity between the segments or there is
continuity between the segments and shaft, replace the
armature with a new one.
Special tool
(A): 09900–25008 (Multi circuit tester set)
Tester knob indication
Continuity set ( )
Bearing
Check the bearing of housing end for damage.
If any damage is found, replace the housing end.
Oil Seal
Check the seal lip for damage.
If any damage is found, replace the housing end
(Inside).
Starter Relay Removal and Installation
BA02J21906005
Refer to “Electrical Components Location” in Section 0A
(Page 0A-6).
Removal
1) Turn off the ignition switch.
2) Disconnect the battery (–) lead wire from the battery.
Refer to “Battery / Battery Protector Removal and
Installation” in Section 1J (Page 1J-9).
3) Remove the left frame cover. Refer to “Exterior Parts
Removal and Installation” in Section 9D (Page 9D-
1).
“A”
1
IA02J1190054-01
?
(A)
IA02J1190055-02
IA02J1190056-01
IA02J1190057-02
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